Operation CHARM: Car repair manuals for everyone.

Left Intake Manifold Side-Section






Left Intake Manifold Side-Section

Special tools, testers and auxiliary items required

Spring-type clip pliers (VAS 5024 A)

Removing

- Carefully pull engine cover at the rear and middle upward and off - arrows 1 -.





- Then, pull the engine cover forward and off from intake manifold - arrows 2 -.

- Disconnect hose - 1 - from air duct hose.





- Remove left air duct hose - arrows -.

- Disconnect vacuum hose - arrow - to Leak Detection Pump (LDP) (V144) from intake manifold.





- Disconnect electrical connection - 7 - at throttle valve control module 2 (J544).





- Separate vacuum lines - 3 - and - 5 -.

- Pull off hoses - 2 - and - 6 - for crankcase breather.

- Remove bolts - 1 - and - 4 -.

- Remove left intake manifold side-part.

Minimal oil residue in the intake manifold side part is acceptable

Installing

Installation is in reverse order of removal, note the following:

Replace O-rings.

Replace gasket for intake manifold side part if damaged.

Secure all hose connections using hose clamps appropriate for the model type.

Tightening Specifications