Operation CHARM: Car repair manuals for everyone.

Rear Window, Removing






Rear Window, Removing

Undamaged window

Always wear protective glasses and leather gloves when removing a window.

- Unclip rear shelf.

- Pull off or screw off connections for rear window defrost and window antenna.

- Press connections at window towards center of vehicle.

- Press awl through adhesive sealing material in lower window corner, until eye of awl is visible outside of vehicle.





- Thread beginning of cutting cord through eye and pull into vehicle interior.

- Thread cutting cord through spooling tool and clamp securely.





- Place cutting cord around window as shown.

- Cutting cord must be pressed underneath cover strip at upper edge of window.

- Lay end of cutting cord around buffer stop (arrow) and tighten with bolt for rear lid hinge.





- Cut first section.





- Move winding device as shown and attach relay pulley in lower window radius.





- Route cutting cord as shown.

- Cut adhesive up to point where cord no longer runs in relay pulley.

- Remove relay pulley and continue to cut adhesive.





- Move winding device as shown and attach relay pulley in upper corner of windshield.





- Route cutting cord as shown.

- Cut adhesive up to point where cord no longer runs in relay pulley.

- Insert 1474/12 protective foil between molded headliner and rear window.

- Remove relay pulley and continue to cut adhesive.





- Repeat these steps in top right and bottom right corners of windshield.

- Cut glass completely free in this manner.

- Remove window using double suction cups.

Damaged rear window, removing

CAUTION!
Always wear protective glasses and leather gloves when removing a window.

- Protect body and interior from glass splinters.

- Remove glass pieces up to adhesive material.

- Disconnect connector - 1 - for antenna and amplifier.





- Remove harness connectors for glass defroster.

- Bond flange all around with fabric reinforced adhesive tape.

- Remove adhesive sealing material (with glass residue) - 1 - from window opening using electric cutter and knife (V.A.G 1561/11) (with stopper roll).