Operation CHARM: Car repair manuals for everyone.

Muffler Assembly Overview






Muffler Assembly Overview

Heat shield lock washers can be loosened and tightened with a screwdriver. Tightening Specification: 2 Nm






1 Bolt

23 Nm

2 Bracket for Exhaust System

3 Center Muffler

Unit with rear muffler

Install exhaust system free of stress, refer to => [ Exhaust System, Installing ] Removal and Replacement

4 Retaining Loop

Replace if damaged

5 Nut

23 Nm

6 Bracket for Exhaust System

7 Bolt

23 Nm

8 Suspended Mount

Replace if damaged

9 Bolt

23 Nm

10 Tunnel Brace

11 Nut

Replace

40 Nm

12 Seals

Replace

13 Oxygen Sensors Before Catalytic Converter

Threads on new oxygen sensors are coated with assembly paste

When re-installing a used oxygen sensor, coat threads with hot bolt paste; hot bolt paste

Assembly paste or hot bolt paste must not get onto slots of sensor body.

14 Oxygen Sensors Behind Catalytic Converter

Threads on new oxygen sensors are coated with assembly paste

When re-installing a used oxygen sensor, coat threads with hot bolt paste; hot bolt paste

Assembly paste or hot bolt paste must not get onto slots of sensor body.

15 Front Exhaust Pipe with Catalytic Converters and Front Muffler

Risk of damaging decoupling elements.

Do not bend decoupling element in front exhaust pipe more than 10°.

Do not load decoupling element on cable

Do not damage wire mesh at decoupling element

Protect catalytic converter from shocks and impact stress

Removal and installation, refer to => [ Front Exhaust Pipe with Catalytic Converters and Front Muffler ] Service and Repair

Remove decoupling element guard on replacement part as late as possible

Install exhaust system free of stress, refer to => [ Exhaust System, Installing ] Removal and Replacement

16 Nut

23 Nm

17 Clamping Sleeve

Before tightening, ensure exhaust system is tension-free => [ Exhaust System, Installing ] Removal and Replacement

Installed location, refer to => [ Clamping Sleeve Location ]

Tighten threaded connections evenly.

18 Rear Muffler

Unit with center muffler

Install exhaust system free of stress, refer to => [ Exhaust System, Installing ] Removal and Replacement

19 Retaining Loop

Replace if damaged

20 Nut

23 Nm

Clamping Sleeve Location





- Install clamping sleeve in angle position shown.

Threaded connections point toward the right.

Nuts face up.

alpha = approximately 20°