Operation CHARM: Car repair manuals for everyone.

Front Final Drive Cover O-Ring






Front Final Drive Cover O-ring

Automatic transmission clean working conditions, refer to => [ Clean Working Conditions ] Clean Working Conditions.

General repair instructions, refer to => [ Repair Information ] Repair Information.

Special tools, testers and auxiliary items required

Oil Collecting and Extracting Device (V.A.G 1782)

Procedure

- Place the (V.A.G 1782) under the transmission.

- Remove the right flange shaft. Refer to => [ Right Flange Shaft ] Right Flange Shaft.

- Remove the front final drive cover bolts in the sequence opposite the tightening sequence illustrated and remove the cover together with the tapered roller bearing outer race and shim.






The shim must be the correct size and must not be replaced by a shim with a different thickness.

- Replace the O-ring - arrow -.






- Insert the differential into the transmission housing.

If the tapered roller bearing outer race and the shim have fallen out of the front final drive cover:

- Lubricate the shim and tapered roller bearing outer race with gear oil and insert them into the front final drive cover as far as the stop.

- Tighten the front final drive cover bolts => [ Front Final Drive Cover - Tightening Specifications and Sequence ] Description and Operation.






- Install the right flange shaft. Refer to => [ Right Flange Shaft ] Right Flange Shaft.

- Axle oil, adding to transmission after repair. Refer to => [ Gear Oil in Front Final Drive, Filling after Repair ] Gear Oil In Front Final Drive, Filling After Repair.