Operation CHARM: Car repair manuals for everyone.

Right Intake Manifold Side-Section






Right Intake Manifold Side-Section

Special tools, testers and auxiliary items required

Hose clamp pliers (V.A.G 1921)

Removing

During installation, re-install all heat insulation sleeves at the same locations.

- Carefully pull engine cover at the rear and middle upward and off - arrows 1 -.





- Then, pull engine cover forward and off from intake manifold - arrows 2 -.

- Separate electrical connector - 1 - for mass air flow (MAF) sensor (G70).





- Disconnect air duct hose - 4 - at intake manifold.

- Unhook retainer for connections - 2 - and - 3 - at upper part of air filter housing.

- Remove bolts - arrows -.

- Remove upper section of right air filter housing.

- Pull off vacuum hose - 4 - from Evaporative Emission (EVAP) Canister Purge Regulator Valve (N80).





Ignore items - 1 to 3 -.

- Disconnect electrical connection - 6 - at throttle valve control module (J338).





- Disconnect vacuum hose - 1 -.

- Pull off hoses - 4 - and - 5 - for the crankcase breather.

- Remove bolts - 2 - and - 3 -.

- Remove right intake manifold side-part.

Minimal oil residue in the intake manifold side part is acceptable

Installing

Installation is in reverse order of removal, note the following:

Replace O-rings.

Replace gasket for intake manifold side part if damaged.

During installation, protective heat boots must be re-installed at the same location.

Secure all hose connections using hose clamps appropriate for the model type.

Tightening Specifications