Intake Manifold, Lower Section, With Fuel Rail

Intake Manifold, Lower Section, with Fuel Rail

Special tools, testers and auxiliary items required

• Torque Wrench (V.A.G 1331)

• Open end wrench socket 17 mm (V.A.G 1331/2)

Removing

• The following removal and installation procedure is for the left lower section of the intake manifold. The procedure for the other side is identical.


There is a risk of injury because the fuel is under very high pressure.

• Before opening high pressure area of the fuel injection system, fuel pressure must be relieved to residual pressure. Refer to => [ Before Opening High Pressure Fuel Injection System ] Service and Repair.

• To reduce remaining residual pressure, lay a clean cloth around the connector and carefully loosen connector.

- Remove upper section of the intake manifold. Refer to => [ Intake Manifold, Upper Section ] Intake Manifold, Upper Section.

- Disconnect electrical connector on the fuel pressure sensor (G247) - 2 -.





- Remove union nut - 1 -.

- Remove bolts and nuts - arrows - and remove lower section of the intake manifold with the fuel rail.

• Plug intake ports of the cylinder head with clean rags.

Installing

Installation is in reverse order of removal, note the following:

• Replace seals and O-rings.

• Lubricate the fuel injector O-rings lightly with clean engine oil.

- Press lower section of the intake manifold with the fuel rail evenly onto the fuel injectors.

- Tighten bolts and nut - arrows - on the lower section of the intake manifold diagonally in stages.





• Tightening specification. Refer to => [ Intake Manifold, Lower Section, with Fuel Rail Assembly Overview ] Intake Manifold, Lower Section, With Fuel Rail Assembly Overview.

- Disconnect electrical connector - 2 - on the fuel pressure sensor (G247).

- Install high pressure line - 1 - on the fuel rail. Refer to => [ High Pressure Lines ] Service and Repair.





• Check fuel system for leaks.