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Dual Mass Flywheel






Dual Mass Flywheel

Special tools, testers and auxiliary items required

Extractor (T40176)

Grease for clutch disc shaft splines (G 000 100)

Sealing grease (G 052 128 A1)

Removing

Transmission, securing to engine and transmission holder, refer to => [ Transmission, Securing in Engine/Transmission Holder ] Transmission, Securing In Engine/Transmission Holder.

- Remove the left flange shaft.

- Attach the (T40176) to the dual mass flywheel - A - using the nut - B - - arrow -.






- Rotate the (T40176) upward.






To prevent the dual-mass flywheel from tilting, counter hold it underneath as illustrated.

- Remove the dual-mass flywheel from the input shaft - arrows -.

Danger of causing damage to the transfer plate on the dual mass flywheel.

Do not lay the dual mass flywheel on one side on the transfer plate - arrow -.

This could bend the transfer plate - arrow -, which will then lead to functionality problems.








- Set the dual mass flywheel down carefully, for example on the workbench.

Installing

Installation is performed in the reverse order of removal while observing the following:

- Always clean the clutch housing in the area where the differential is accessed - arrow A - and the shaft seal - arrow B -.






Replace the shaft seal between the differential and transmission housing - arrow B - if it is damaged. Refer to => [ Left Flange Shaft Seal ] Left Flange Shaft Seal.

- Fill the space between the sealing and dust lip half way with sealing grease (G 052 128 A1).

- Clean the input shaft - arrow -.






- Lightly grease the input shaft splines with clutch disc spline grease (G 000 100).

- Carefully mount the dual mass flywheel onto the input shaft - arrow - without tilting it.






- Install the left flange shaft. Refer to => [ Left Flange Shaft ] Left Flange Shaft.