Intake Manifold, Upper Section

Intake Manifold, Upper Section

Removing

• During installation, all cable ties must be re-installed at the same location.

- Remove front and rear engine covers.

- Free up hose connection - 1 - to the EVAP canister.





- Remove vacuum hose - 2 - from the air guide hose connection.

- Remove air guide hose by loosening the hose clamp - 3 - and opening the clips - arrows -.

• Ignore - 4 -.

- Disconnect vacuum hose - 2 -.





• Disregard - arrow -.

Disconnect the following electrical connectors.





1 Evaporative Emission (EVAP) Canister Purge Regulator Valve (N80)
2 Secondary air injection (AIR) solenoid valve (N112) (installed only on vehicles with emissions standard ULEV 2)
3 Intake Air Temperature (IAT) Sensor (G42)/Manifold Absolute Pressure (MAP) Sensor (G71)
4 Auxiliary heater exhaust gas sensor (N422) (installed only on vehicles without an auxiliary heater)
5 Secondary air injection (AIR) solenoid valve 2 (N320) (installed only on vehicles with emissions standard ULEV 2)
6 Throttle valve control module (J338)

- Remove evaporative emission (EVAP) canister purge regulator valve (N80) from the bracket and lay it aside with the hose connected.

- Disconnect front connectors on the intake manifold.





1. Intake Manifold Tuning (IMT) Valve (N156)

2. Intake Manifold Tuning (IMT) Valve Position Sensor (G513)

- Remove vacuum hose - arrow -.

- Disconnect vacuum hose - arrow - at leak detection pump.





- Free up vacuum hose - arrow -.





- Free up wiring harness.

- Remove bolt - 3 -.

- Press retaining tab - 2 - up slightly and disconnect the crankcase ventilation hose from the intake manifold.

- Remove bolts - arrows - and upper section of the intake manifold.





• Plug the intake ports of the cylinder head with clean rags.

Installing

Installation is in reverse order of removal, note the following:

• Tightening Specifications. Refer to => [ Intake Manifold, Upper Section Assembly Overview ] Intake Manifold, Upper Section Assembly Overview.

• Replace seals and O-rings.

• During installation, all cable ties must be re-installed at the same location.

• Secure all hose connections using hose clamps appropriate for the model type.