Exhaust Gas Recirculation Inlet Pipe Replacement
Exhaust Gas Recirculation Inlet Pipe Replacement
Removal Procedure
1. Remove the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement (Service and Repair).
2. Remove the heated oxygen sensor (HO2S). Refer to Heated Oxygen Sensor Replacement - Sensor 1 (Service and Repair).
3. Remove the exhaust manifold heat shield bolts (2).
4. Remove the exhaust manifold heat shield.
5. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
6. Remove the exhaust gas recirculation (EGR) valve inlet adapter pipe mounting bolt from the exhaust manifold.
7. Lower the vehicle.
8. Remove the EGR valve. Refer to Exhaust Gas Recirculation Valve Replacement (Service and Repair).
9. Remove the EGR valve outlet pipe. Refer to Exhaust Gas Recirculation Valve Outlet Pipe Replacement (Exhaust Gas Recirculation Valve Outlet Pipe Replacement).
10. Remove the EGR valve inlet adapter pipe bolts (2).
11. Remove the EGR valve inlet adapter pipe (1).
Installation Procedure
1. Install the EGR valve inlet adapter pipe (1).
Caution: Refer to Fastener Caution (Fastener Caution).
2. Install the EGR valve inlet adapter pipe bolts (2).
Tighten the bolts to 50 Nm (37 lb ft).
3. Raise the vehicle.
4. Install the EGR valve inlet adapter pipe bolt to the exhaust manifold.
Tighten the bolt to 25 Nm (18 lb ft).
5. Lower the vehicle.
6. Install the EGR valve outlet pipe. Refer to Exhaust Gas Recirculation Valve Outlet Pipe Replacement (Exhaust Gas Recirculation Valve Outlet Pipe Replacement).
7. Install the EGR valve. Refer to Exhaust Gas Recirculation Valve Replacement (Service and Repair).
8. Install the exhaust manifold heat shield.
9. Install the exhaust manifold heat shield bolts (2).
Tighten the bolts to 10 Nm (89 lb in).
10. Install the HO2S. Refer to Heated Oxygen Sensor Replacement - Sensor 1 (Service and Repair).
11. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement (Service and Repair).