Accelerator Pedal Assembly Replacement (RHD)

Accelerator Pedal Assembly Replacement (RHD)

Removal Procedure

1. Remove the driver knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement (Left Hand Drive) (Service and Repair)Driver Knee Bolster Bracket Replacement (Right Hand Drive) (Service and Repair) .




2. Remove the 2 lower adjustable pedal assembly bracket nuts.




3. Remove the accelerator pedal assembly from the mounting studs.
4. Disconnect the accelerator pedal position sensor electrical connector (1).
5. Disconnect the accelerator pedal linear position sensor electrical connector (2) and release the connector harness from the brake pedal bracket.
6. Carefully compress the adjustable brake pedal actuator cable collar (3) at the motor and pull the cable straight out.
7. Disconnect the adjustable pedal motor electrical connector (4).
8. Remove the adjustable accelerator pedal assembly.



Installation Procedure


Important: Ensure the adjustable brake pedal and the adjustable accelerator pedal are synchronized in the full forward, front of vehicle position.


1. Using a suitable tool, slowly rotate the exposed end of the adjustable brake pedal actuator cable until the brake pedal assembly is in the full forward, front of vehicle position. Do not use excessive rotating force on the adjustable brake pedal actuator cable.

Do not exceed 0.5 N.m (4.43 lb ft) of rotating force.

2. Using a square drive tool on the adjustable pedal motor, carefully rotate the adjustable pedal motor until the accelerator is in the full forward, front of vehicle position. Do not use excessive rotating force on the adjustable pedal motor.

Do not exceed 0.5 N.m (4.43 lb ft) of rotating force.





3. Connect the adjustable pedal motor electrical connector (4).
4. Install the adjustable brake pedal actuator cable (3) to the motor.
Ensure the adjustable brake pedal actuator cable engages the adjustable pedal motor drive fully and the collar is locked into place.
5. Connect the accelerator pedal linear position sensor electrical connector (2) and install the connector harness clip to the brake pedal bracket.
6. Connect the accelerator pedal position sensor electrical connector (1).

Notice: Refer to Fastener Notice (Fastener Notice) .





7. Position the adjustable accelerator pedal assembly to the vacuum brake booster bracket studs.
8. Install the 2 lower adjustable pedal assembly bracket nuts.

Tighten the nuts to 25 N.m (18 lb ft).

9. Install the driver knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement (Left Hand Drive) (Service and Repair)Driver Knee Bolster Bracket Replacement (Right Hand Drive) (Service and Repair) .
10. Calibrate the adjustable pedal system. Refer to Adjustable Pedal System Calibration (Programming and Relearning) .