Charge Air Cooler Radiator Replacement

Charge Air Cooler Radiator Replacement

Tools Required

GE-47622 Hose Clamp Pliers


Removal Procedure

1. Drain the charge air cooler cooling system. Refer to Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill)) .
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair) .




3. Using the GE-47622 , reposition the charge air cooler coolant outlet hose from the charge air cooler radiator.
4. Remove the charge air cooler coolant outlet hose from the charge air cooler radiator.




5. Using the GE-47622 , reposition the charge air cooler coolant inlet hose from the charge air cooler radiator.
6. Remove the charge air cooler coolant inlet hose from the charge air cooler radiator.




7. Remove the charge air cooler radiator retaining nuts.
8. Remove the charge air cooler radiator from the vehicle.



Installation Procedure





1. Install the charge air cooler radiator to the vehicle.

Notice: Refer to Fastener Notice (Fastener Notice) .

2. Install the charge air cooler radiator retaining nuts.

Tighten the nuts to 8 N.m (71 lb in)





3. Install the charge air cooler coolant inlet hose to the charge air cooler radiator.
4. Using the GE-47622 , reposition the charge air cooler coolant inlet hose clamp at the charge air cooler radiator.




5. Install the charge air cooler coolant outlet hose to the charge air coolant radiator.
6. Using the GE-47622 , reposition the charge air cooler coolant outlet hose at the charge air coolant radiator.
7. Lower the vehicle.
8. Fill the charge air cooler cooling system. Refer to Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill)) .