Charge Air Cooler Radiator Replacement

Charge Air Cooler Radiator Replacement

Special Tools

J 38185 Hose Clamp Pliers

Removal Procedure




1. Drain the charge air cooling system. Refer to Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill))Charge Air Cooling System Draining and Filling (Vac N Fill) (Charge Air Cooling System Draining and Filling (Vac N Fill)).
2. Using the J 38185 , disengage clamp tension and disconnect the radiator inlet hose from the radiator.




3. Using the J 38185 , disengage clamp tension and disconnect the radiator inlet hose from the pipe assembly.
4. Remove the radiator inlet hose.




5. Using the J 38185 , disengage clamp tension and disconnect the radiator outlet hose from the pipe assembly.




6. Remove the radiator mounting bolts.
7. Remove the radiator.

Installation Procedure

1. Install the radiator.





Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the radiator mounting bolts and tighten to 5.4 Nm (48 lb in).




3. Using the J 38185 , disengage clamp tension and connect the radiator outlet hose onto the radiator.
4. Install the radiator inlet hose.




5. Using the J 38185 , disengage clamp tension and connect the radiator inlet hose onto the pipe assembly.
6. Using the J 38185 , disengage clamp tension and connect the radiator inlet hose onto the pipe assembly.




7. Fill the charge air cooling system. Refer to Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill))Charge Air Cooling System Draining and Filling (Vac N Fill) (Charge Air Cooling System Draining and Filling (Vac N Fill)).