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Timing Cover: Service and Repair




Engine Front Cover Replacement

Removal Procedure




1. Drain the cooling system. Refer to Cooling System Draining and Filling (9C1, 9C3 Static Fill) (9C1, 9C3 Static Fill)Cooling System Draining and Filling (LZE, LGD Static Fill) (Static Fill)Cooling System Draining and Filling (LZE, LGD GE47716 Fill) (GE47716 Fill).
2. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement (Service and Repair).
3. Remove the oil pan. Refer to Oil Pan Replacement (Service and Repair).
4. Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement (Service and Repair).
5. Remove the crankshaft position actuator magnet. Refer to Camshaft Position Actuator Magnet Replacement (Camshaft Position Actuator Magnet Replacement).
6. Remove the thermostat housing. Refer to Engine Coolant Thermostat Housing Replacement (LGD/LZE) (Service and Repair).
7. Remove the water pump. Refer to Water Pump Replacement (LGD/LZE) (Service and Repair).
8. Remove the engine front cover bolts.
9. Remove the engine front cover.
10. Remove the engine front cover gasket.

Installation Procedure




1. Install the engine front cover gasket.
2. Install the engine front cover.
Caution: Refer to Fastener Caution (Fastener Caution).

3. Install the engine front cover bolts.

Tighten the bolts to 25 Nm (18 lb ft).

4. Install the water pump. Refer to Water Pump Replacement (LGD/LZE) (Service and Repair).
5. Install the thermostat housing. Refer to Engine Coolant Thermostat Housing Replacement (LGD/LZE) (Service and Repair).
6. Install the crankshaft position actuator magnet. Refer to Camshaft Position Actuator Magnet Replacement (Camshaft Position Actuator Magnet Replacement).
7. Install the crankshaft balancer. Refer to Crankshaft Balancer Replacement (Service and Repair).
8. Install the oil pan. Refer to Oil Pan Replacement (Service and Repair).
9. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement (Service and Repair).
10. Fill the cooling system. Refer to Cooling System Draining and Filling (9C1, 9C3 Static Fill) (9C1, 9C3 Static Fill)Cooling System Draining and Filling (LZE, LGD Static Fill) (Static Fill)Cooling System Draining and Filling (LZE, LGD GE47716 Fill) (GE47716 Fill).

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