Air Conditioning Compressor Malfunction
Air Conditioning Compressor Malfunction
Diagnostic Instructions
* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.
Diagnostic Fault Information
Circuit/System Description
When the A/C switch is pressed, the HVAC control module grounds the A/C request signal circuit. This input will request the ECM to ground the A/C compressor clutch relay control circuit, which will switch the A/C CMPRSR relay. With the relay contacts closed, battery voltage is supplied to the A/C compressor clutch assembly.
Diagnostic Aids
The following conditions must be met in order for the ECM to turn on the compressor clutch:
* Battery voltage is between 9-18 volts.
* Engine coolant temperature (ECT) is less than 123°C (253°F).
* Engine speed is less than 4760 RPM.
* Engine speed is more than 600 RPM.
* A/C high side pressure is between 2929-269 kPa (425-39 psi).
* Throttle position is less than 100 percent.
* Evaporator temperature is greater than 0°C (32°F)
* ECM does not detect excessive torque load
* ECM does not detect insufficient idle quality.
Reference Information
Schematic Reference
HVAC Schematics Electrical Diagrams
Connector End View Reference
Component Connector End Views A/C Compressor Clutch
Electrical Information Reference
* Circuit Testing Circuit Testing
* Connector Repairs Connector Repairs
* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections
* Wiring Repairs Wiring Repairs
Scan Tool Reference
Control Module References Control Module References for scan tool information
Circuit/System Testing
1. Ignition OFF, disconnect the A/C CMPRSR relay.
2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal and ground.
• If the test lamp illuminates, test the control circuit for a short to voltage.
3. Verify that a test lamp illuminates between the ignition circuit terminal and ground.
• If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance. If the circuit tests normal and the ignition circuit fuse is open, test or replace the A/C CMPRSR relay.
4. Verify that a test lamp illuminates between the B+ circuit terminal and ground.
• If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+ circuit fuse is open, test the control circuit terminal for a short to ground.
5. Disconnect the harness connector at the A/C compressor clutch.
6. Test for less than 1.0 ohm of resistance between the A/C compressor clutch ground circuit terminal A and ground.
• If greater than the specified range, test the ground circuit for an open/high resistance.
7. Connect the harness connector at the A/C compressor clutch.
8. Connect a 10A fused jumper wire between the B+ circuit terminal and the control circuit terminal. Verify the A/C compressor clutch is activated.
• If the A/C compressor clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C compressor clutch.
9. Connect a test lamp between the ignition circuit terminal and the control circuit terminal.
10. Command the A/C relay ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
• If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.
• If the test lamp is always OFF, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ECM.
11. If all circuits test normal, test or replace the A/C CMPRSR relay.
Repair Instructions
Perform the Diagnostic Repair Verification Verification Tests after completing the diagnostic procedure.
* Air Conditioning Clutch Assembly Replacement Service and Repair
* Air Conditioning Compressor Replacement Air Conditioning Compressor Replacement
* Control Module References Control Module References for HVAC control module and ECM replacement, setup and programming