Operation CHARM: Car repair manuals for everyone.

Control Valve Body Cover Replacement




Control Valve Body Cover Replacement

Removal Procedure

1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement Air Cleaner Assembly Replacement.

2. Drain the transmission. Refer to Transmission Fluid Drain and Fill Transmission Fluid Drain and Fill.





3. Remove the wire harness retainer (2) from the control valve body cover stud.

4. Disconnect the control valve body transmission control module (TCM) electrical connector (1).





5. Remove the oil cooler inlet and outlet hoses from the retainer on the control valve body cover.





6. Remove the 2 control valve body cover studs M6 x 30.

7. Remove the 9 lower control valve body cover bolts M6 x 30.

8. Lower the vehicle.

9. Disconnect the transmission wire harness retainer from the bracket on top of the transmission.

10. Remove the top 3 control valve body cover bolts M6 x 30.

11. Remove the control valve body cover.

12. Remove the control valve body cover gasket.

13. Remove the control valve body cover wiring connector hole seal.

14. Remove all traces of the old gasket material. Clean the transmission case and control valve body cover gasket surfaces.

Installation Procedure





1. Install the control valve body cover wiring connector hole seal.

2. Install the control valve body cover gasket to the control valve body cover.

3. Install the control valve body cover.

Caution:
Refer to Fastener Caution Fastener Caution.

4. Install the top 3 control valve body cover bolts (1) M6 x 30.

5. Connect the transmission wire harness retainer to the bracket on top of the transmission.

6. Raise the vehicle.

7. Install the 9 lower control valve body cover bolts (1) M6 x 30.

8. Install the 2 control valve body cover studs (2) M6 x 30.

9. Tighten the 12 bolts and 2 studs in sequence to 12 Nm (106 lb in).





10. Connect the control valve body TCM electrical connector (1).





11. Install the oil cooler inlet and outlet hoses to the retainer on the control valve body cover.

12. Install the wire harness retainer to the control valve body cover stud.

13. Tighten the nut to 12 Nm (106 lb in).

14. Fill the transmission. Refer to Transmission Fluid Drain and Fill Transmission Fluid Drain and Fill.

15. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement Air Cleaner Assembly Replacement.

16. Check for leaks.