Fuel Filler Hose: Service and Repair

Filler Tube Replacement

Removal Procedure
Caution: Refer to Gasoline/Gasoline Vapors Caution (Service Precautions) .





1. Drain the fuel tank. Refer to Fuel Tank Draining (Service and Repair) .
2. Remove the fuel fill pipe to fill pipe housing bolts.
3. Remove the fuel fill pocket. Refer to Fuel Tank Filler Pipe Housing Replacement (Service and Repair) .
4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair) .




5. Remove the fuel fill pipe lower bolt.




6. Disconnect the fuel tank vent pipe quick connect fittings (1, 3). Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service) .
7. Loosen the fuel fill pipe hose clamp (2) at the fuel tank.
8. Remove the fuel fill pipe hose from the fuel tank.




9. Remove the fuel fill pipe from the vehicle.



Installation Procedure





1. Install the fuel fill pipe to the vehicle.




2. Install the fuel fill pipe hose to the fuel tank.

Notice: Refer to Fastener Notice (Fastener Notice) .

3. Tighten the fuel fill pipe hose clamp (2) at the fuel tank.

Tighten the clamp to 4.5 N.m (40 lb in).

4. Connect the fuel tank vent pipe quick connect fittings (1, 3). Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service) .




5. Instal the fuel fill pipe lower bolt.

Tighten the bolt to 10 N.m (89 lb in).

6. Lower the vehicle.
7. Install the fuel fill pocket. Refer to Fuel Tank Filler Pipe Housing Replacement (Service and Repair) .




8. Install the fuel fill pipe to fill pipe housing bolts.

Tighten the bolts to 1.5 N.m (13 lb in).

9. Refill the fuel tank.
10. Install the fuel fill cap.