Reverse Shaft

Fig. 225 Reverse Shaft Section View:

Fig. 226 Remove Bearing Retaining Screw:

REVERSE SHAFT / DISASSEMBLY

1. Remove roller bearing retaining screw (Fig. 226). Use glove or install shaft assembly to soft-jawed vice.

Fig. 227 Remove Bearing and Reverse Gear:

Fig. 228 Reverse Gear and Synchronizer:

2. Set reverse shaft assembly on arbor press bed supported by bearing splitter P-334. Using Tool 8923, remove reverse gear, thrust washer, and bearing from reverse shaft assembly (Fig. 227) (Fig. 228).

Fig. 229 Reverse Synchronizer Sleeve:

3. Remove synchronizer sleeve and strut assemblies from gear/synchronizer hub assembly (Fig. 229).

Fig. 230 Reverse Blocker Ring:

4. Remove blocker ring from reverse shaft assembly (Fig. 230).

Fig. 231 Reverse Gear Needle Bearings:

5. Remove needle bearings from reverse shaft (Fig. 231).

Fig. 232 Reverse Synchronizer Sleeve:

ASSEMBLY
1. Install synchronizer sleeve to gear/hub assembly with GROOVE UP as shown in (Fig. 232).

Fig. 233 Synchronizer Strut Assembly:

2. Install three 3) synchronizer strut assemblies (Fig. 233).

Fig. 234 Reverse Gear Needle Bearings:

3. Install needle bearings to reverse shaft (Fig. 234).

Fig. 235 Reverse Blocker Ring:

4. Install reverse blocker ring to shaft assembly (Fig. 235).

Fig. 236 Reverse Gear and Synchronizer:

5. Install gear/synchronizer assembly to shaft (Fig. 236). Verify that blocker ring is seated into synchronizer hub for proper assembly.

Fig. 237 Thrust Washer:

6. Install thrust washer (Fig. 237).

Fig. 238 Installing Roller Bearing:

7. Install bearing. Press into place using Tool 6448A (Fig. 238).

Fig. 239 Install Bearing Retaining Screw:

8. Install NEW bearing retaining screw (Fig. 239).

Fig. 240 Torque Retaining Screw:

9. Torque bearing retaining screw to 95 N.m (70 ft. lbs.) (Fig. 240).