Installation

INSTALLATION




Intermediate Pipe





When assembling exhaust system do not tighten clamps until components are aligned and clearances are checked.

1. Install intermediate pipe and the isolator supports to the underbody.
2. Install muffler Muffler - Installation.
3. Working from the front of system; align each component to maintain position and proper clearance with underbody parts. For clearance specifications [1][2]Specifications.
4. Tighten band clamps to 47 Nm (35 ft. lbs.).

CAUTION: Band clamps should never be tightened such that the two sides of the clamps are bottomed out against the center hourglass shaped center block. Once this occurs, the clamp band has been stretched and has lost its clamping force and must be replaced.
To replace the band clamp; remove the nut and peel back the ends of the clamp until spot weld breaks. File or grind remaining weld material until pipe surface is smooth.


NOTE: Maintain proper clamp orientation when replacing with new clamp.

5. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
6. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.