Installation

INSTALLATION






NOTE: If transaxle assembly is being replaced or overhauled (clutch and/or seal replacement), it is necessary to perform the "Quick-Learn" Procedure. Testing and Inspection.

1. Install the transaxle assembly into vehicle.
2. Install the bellhousing upper (1) and lower bolts (2) and tighten to 75 Nm (55 ft. lbs.).





3. Install and connect crank position sensor tighten bolt to 12 Nm (106 in. lbs.)Camshaft Position Sensor - Installation.





4. Install left mount bracket assembly (1) to transaxle and tighten bolts (2) to 54 Nm (40 ft. lbs.).





5. Raise engine/transaxle assembly into position.
6. Install torque converter-to-drive plate bolts and tighten to 88 Nm (65 ft. lbs.)





7. Install inspection cover.
8. Install inspection cover (1) and tighten the larger fastener (3) to 95 Nm (70 ft. lbs.) and the smaller fasteners (2) to 12 Nm (70 ft. lbs.).





9. Install front mount to transmission (2).
10. Install front mount bolts (4) and tighten to 95 Nm (70 ft. lbs.).
11. Install the starter motor Starter - Installation.





12. Install the bolt (2) holding the ground cable (1) and the heater tube bracket (3) to the front mount (4).





13. Install the crossmember (1).
14. Install the bolts at the crossmember (2, 3) and tighten to 40 Nm (30 ft. lbs.).
15. Remove the transmission jack and screw jack at engine.





16. Lower the hoist.
17. Install left and right halfshaft assemblies Half Shaft - Installation.
18. Install front wheel/tire assemblies.
19. install rear mount bracket-to-transaxle case bolts (1) and tighten to 75 Nm (55 ft. lbs.).





20. Install the heater tube bolt (1) at the bellhousing and tighten to 5 Nm (44 in. lbs.).





21. Insure that the shift cable bracket (4) is in place.
22. Install the bolts at left mount (1, 2) and tighten to 95 Nm (70 ft. lbs.).





23. Connect gear shift cable to the manual valve lever (4) and shift cable bracket (2).





24. Connect the electrical connectors at transmission (1, 2, 3, 4 and 5).





25. Connect oil cooler lines (1) to transaxle.





26. Install fluid level indicator/tube assembly (1).
27. Install the bolt (2) at the fluid level indicator/tube assembly and tighten to 5 Nm (44 in. lbs.).





28. Install the battery tray (2) Battery Tray - Installation.
29. Install the tie straps holding harness and ground cable to the battery tray.





30. Install the battery (2) and battery hold down bolt (3).
31. Connect battery cables.
32. Fill transaxle Fluid/Filter Service.