Operation CHARM: Car repair manuals for everyone.

Installation






INSTALLATION










1. Install driveline module to transmission jack. Secure module to jack.
2. Using Seal Protector 9099 (2), load halfshafts to differential, one side at a time. Clean tool and seal area to prevent debris intrusion.










3. Raise driveline module (1) into position.





4. Align marks (4) on propeller shaft rubber coupler (1) to rear axle input flange (5).
5. Install three rear propeller shaft to rear axle retaining bolts (3) but do not tighten at this time.





6. Install the RDA - to - crossmember mounting bolts (1) and tighten to 102 Nm (75 ft. lbs.).





7. Install the rear RDA - to - crossmember mounting bolt (2) to 102 Nm (75 ft. lbs.)
8. Tighten propeller shaft-to-driveline module bolts to 58 Nm (43 ft.lbs.).
9. Raise exhaust system into position and install hanger/brackets.
10. Fill differential with 0.7L (0.74 Quarts) of Mopar(R) Gear and Axle Lubricant (75W-90). Procedures.