Operation CHARM: Car repair manuals for everyone.

Fuel Tank - Removal






REMOVAL

WARNING: The fuel system is under constant pressure even with engine off. Before servicing fuel rail, fuel system pressure must be released.

1. Remove fuel tank filler tube cap.
2. Perform Fuel System Pressure Release Procedure. Service and Repair
3. Raise and support vehicle.





4. Disconnect fuel line quick connect fittings (1) and (2) at front of fuel tank (5).





5. Remove fuel fill hose and clamp (6) at rear of tank.
6. Position a drain hose into the fuel fill hose opening. Note that a small flapper valve is installed into the opening.
7. Disconnect vapor lines (4) and (5) at rear of tank.
8. Remove rear propshaft.
9. Support tank with a hydraulic jack.





10. Loosen two nuts (3) at tank support bracket (1).
11. Remove bolt (2) from tank support bracket (1).





12. Remove tank mounting bolts (3) at both sides of tank.
13. Partially lower tank to gain access to pump module electrical connector.
14. Disconnect electrical connector at fuel pump module.
15. Continue lowering tank for removal.
16. If fuel tank is to be replaced, remove fuel pump module from tank.