Operation CHARM: Car repair manuals for everyone.

Cylinder Head Cover(s) - Installation






INSTALLATION






NOTE: The cylinder head cover gasket (1) may be used again, provided no cuts, tears, or deformation have occurred.

1. Inspect the cylinder head cover gasket (1), replace if necessary.

CAUTION: Do not use harsh cleaners to clean the cylinder head covers. Severe damage to covers may occur.

2. Clean the cylinder head cover (2) and the cylinder head sealing surface.
3. Apply Mopar(R) Lock & Seal Adhesive to the cylinder head cover bolts.
4. Position the cylinder head cover and hand tighten the bolts.





5. Using the sequence shown, tighten the cylinder head cover bolts to 8 Nm (70 in. lbs.).






CAUTION: Do not allow other components including the wire harness to rest on or against the engine cylinder head cover. Prolonged contact with other objects may wear a hole in the cylinder head cover.

6. Position the wiring harness and attach the retainers to the cylinder head cover.
7. Before installing the ignition coils, apply dielectric grease to the inside of the spark plug boots (1).
8. Install the ignition coils (1).





9. Install the ignition coil retaining bolts (3) and tighten to 7 Nm (62 in. lbs.).
10. Connect the ignition coil electrical connectors (1).





11. Connect the make up air hose (3) to the intake manifold.
12. Connect the fuel supply line (2) to the fuel rail.
13. Connect the EVAP vacuum line (1) to the throttle body.





14. Connect the negative battery cable (2).





15. Install the engine cover (2).
16. Install the oil fill cap (1).
17. Start the engine and check for leaks.