Intake Manifold - Installation

INSTALLATION






NOTE: The intake manifold seals (1,3) may be used again, provided no cuts, tears, or deformation have occurred.

1. Inspect the intake manifold seals and replace as necessary.
2. Install the intake manifold seals (1,3).
3. Position the intake manifold (2) in place.






NOTE: If reinstalling the original manifold apply Mopar(R) Lock & Seal Adhesive to the intake manifold bolts. Not required when installing a new manifold.

4. Apply Mopar(R) Lock & Seal Adhesive to the intake manifold bolts.
5. Using the sequence shown, install the intake manifold bolts and tighten to 12 Nm (9 ft. lbs.).






NOTE: The factory fuel injection electrical harness is numerically tagged (INJ 1, INJ 2, etc.) for injector position identification. If the harness is not tagged, use the noted electrical connector's location during removal.

6. Connect the fuel injector electrical connectors (8).
7. Position the electrical harness (7) as shown.
8. Connect the electrical connector (6) at the throttle body.
9. Connect the EVAP vacuum purge hose (5).
10. Connect the make up air hose (4) at the intake manifold.
11. Connect the fuel supply line (3) at the fuel rail.
12. Connect the brake booster vacuum hose (2) at the rear of the intake manifold.
13. Connect the MAP sensor (1) electrical connector at the rear of the intake manifold.





14. Position the resonator onto the throttle body and air cleaner housing.
15. Tighten the hose clamp at the throttle body (4) to 5 Nm (45 in. lbs.).
16. Install the resonator retaining bolt (3) and tighten to 5 Nm (45 in. lbs.).
17. Tighten the hose clamp at the air cleaner housing (2) to 5 Nm (45 in. lbs.).
18. Connect the electrical connector at the Intake Air Temperature (IAT) sensor (1).





19. Install the engine cover (2).
20. Install the oil fill cap (1).





21. Connect the negative battery cable (2).
22. Start the engine and check for leaks.