Engine Timing Cover(s) - Installation

INSTALLATION

Special Tools:











NOTE: Always install a new timing cover gasket.

1. Clean the timing cover and engine block sealing surfaces.
2. Verify that the slide bushings (1) are installed in the timing cover.
3. Using a new gasket, position the timing cover, install the retaining bolts and tighten to 28 Nm (21 ft. lbs.).

NOTE: The large lifting stud is tightened to 55 Nm (40 ft. lbs.).







CAUTION: To prevent severe damage to the crankshaft, damper, and damper installer , thoroughly clean the damper bore and the crankshaft nose before installing damper.

4. Position the damper onto the crankshaft.
5. Assemble the Damper Installer (2) and the Pressing Cup (1) from A/C Hub Installer.





6. Using the Damper Installer and Hub Install , press the damper (1) onto the crankshaft.
7. Install the crankshaft damper bolt and tighten to 176 Nm (129 ft. lbs.).





8. Install the generator Generator - Installation.
9. Install the power steering pump (1) Power Steering Pump - Installation.





10. Install the heater tube (2) into the water pump.
11. Install the heater tube retaining bolt (1) and tighten to 12 Nm (9 ft. lbs.).
12. Connect the electrical connector to the coolant temperature sensor (3).





13. Position the upper radiator hose and secure retainer (2) at the fan shroud.
14. Install the upper radiator hose at the thermostat housing and secure hose clamp (1).
15. Install the air cleaner resonator support bracket at the water pump.





16. Clean out the machined hole in the timing cover (2).
17. Install the CMP sensor (1) into the timing cover with a slight rocking motion. Do not the twist sensor into position as damage to O-ring may result.

CAUTION: Before tightening sensor retaining bolt, be sure the sensor is completely flush to the timing cover. If the sensor is not flush, damage to the sensor mounting tang may result.

18. Install the CMP sensor retaining bolt (3) and tighten to 12 Nm (9 ft. lbs.).
19. Connect the CMP sensor electrical connector (4).





20. Raise and support the vehicle.Install the oil pan Engine Oil Pan - Installation.
21. Install the A/C compressor A/C Compressor - Installation.
22. Connect the lower radiator hose (3) to the radiator and secure the hose clamp (2).
23. Connect the lower radiator hose to the water pump and secure hose clamp (1).





24. Lower the vehicle.
25. Install the cooling fan module (1) Cooling Fan - Installation.
26. Install the serpentine belt Serpentine Accessory Drive Belt - Installation.
27. Fill the cooling system with the proper coolant Service and Repair.
28. Fill the engine with the proper engine oil .
29. Connect the battery negative cable.
30. Start the engine and check for leaks.