Operation CHARM: Car repair manuals for everyone.

Installation






INSTALLATION





1. Position the fuel filler tube into the vehicle.
2. Insert the fuel filler tube into the rubber hose at the fuel tank filler neck.





3. Slide the fuel filler tube hose clamp into position and tighten.





4. Install the fuel filler tube retaining nut (1) and tighten to 12 Nm (9 ft. lbs.).
5. Connect the fuel filler tube ORVR vent line (2).





6. Install the underbody splash shield (1).





7. Position the rear wheelhouse splash shield (2) to the body and install the push-pins (1).
8. Install the left rear tire.
9. Lower the vehicle.





10. Align the fuel filler tube rubber seal to the fuel filler housing.
11. Pull the fuel filler rubber seal through the fuel filler housing opening.
12. Verify the sheet metal of the fuel filler housing is in the groove of the rubber seal.





13. Start the metal retaining wire (1) into the groove on the inside of the filler tube rubber seal.
14. Work the retaining wire around the fuel filler tube rubber seal until the fuel filler tube is locked into position.





15. Connect the negative battery cable (1).
16. Fill the fuel tank and check for leaks.