Differential Cover: Service and Repair

Differential Housing Cover













Removal

1. Raise the vehicle on a hoist or raise the rear end of the vehicle with a jack. Install safety stands under the frame rails and lower the jack or hoist enough to allow the rear axle to drop into the rebound position for working clearance. For additional information, refer to Jacking and Lifting Service and Repair.

2. Remove the 10 differential housing cover bolts and drain the lubricant.





3. Remove the differential housing cover.
- Clean the gasket material from the differential housing cover and the differential housing.

Installation

1. NOTE: The differential housing cover uses silicone rubber sealant material as a gasket. Install the differential housing cover within 15 minutes of applying the silicone or it will be necessary to apply new sealant.

Apply a continuous bead of silicone to the differential housing cover mounting surface as shown.





2. Position 2 bolts into the differential housing cover at the 8 o'clock and 2 o'clock positions. Using these 2 bolts as a guide, position the differential housing cover on the differential housing.

3. Install the 8 remaining bolts. Tighten the bolts alternately and evenly.
- Tighten Grade 5 bolts to 47 Nm (35 lb-ft).

- Tighten Grade 8 bolts to 61 Nm (45 lb-ft).





4. Remove the oil filler plug.

5. NOTE: If possible, allow one-hour cure time before filling the axle with the correct amount of specified lubricant and operating the vehicle.

Fill the differential housing with the specified type and amount of axle lubricant. For additional information, refer to Specifications.

6. Install the oil filler plug.
- Tighten to 34 Nm (25 lb-ft).