Brake Pressure Modulator Valve Replacement
Brake Pressure Modulator Valve Replacement
Removal Procedure
Warning:
Refer to Brake Fluid Irritant Warning Brake Fluid Irritant Warning.
Caution:
Refer to Brake Fluid Effects on Paint and Electrical Components Caution Brake Fluid Effects on Paint and Electrical Components Caution.
Caution:
Always connect or disconnect the wiring harness connector from the EBCM/EBTCM with the ignition switch in the OFF position. Failure to observe this precaution could result in damage to the EBCM/EBTCM.
1. Turn the ignition switch to the OFF position.
2. Remove the accessory wiring junction block. Refer to Accessory Wiring Junction Block Replacement Accessory Wiring Junction Block Replacement.
3. Disconnect the electronic brake control module (EBCM) electrical connector by lifting the locking tabs.
4. Disconnect the left front brake pipe fitting (1) at the brake pressure modulator valve (BPMV).
5. Cap the brake pipe fitting and plug the BPMV outlet port to prevent brake fluid loss and contamination.
6. Disconnect the right front brake pipe fitting (2) from the BPMV.
7. Cap the brake pipe fitting and plug the BPMV outlet port to prevent brake fluid loss and contamination.
8. Disconnect the master cylinder primary brake pipe fitting (1) from the BPMV.
9. Cap the brake pipe fitting and plug the BPMV inlet port to prevent brake fluid loss and contamination.
10. Disconnect the master cylinder secondary brake pipe fitting (2) from the BPMV.
11. Cap the brake pipe fitting and plug the BPMV inlet port to prevent brake fluid loss and contamination.
12. Disconnect the left rear brake pipe fitting (1) from the BPMV.
13. Cap the brake pipe fitting and plug the BPMV outlet port to prevent brake fluid loss and contamination.
14. Disconnect the right rear brake pipe fitting (2) from the BPMV.
15. Cap the brake pipe fitting and plug the BPMV outlet port to prevent brake fluid loss and contamination.
16. Remove the BPMV bolt (1).
Note:
Do not pry on the accumulator caps on the underside of the BPMV.
17. Carefully remove the BPMV assembly (1) by pulling straight upward.
18. Inspect the insulators for damage and replace, if necessary.
19. If replacing the BPMV, remove the EBCM. Refer to Electronic Brake Control Module Replacement Service and Repair.
Installation Procedure
1. Install the EBCM, if removed. Refer to Electronic Brake Control Module Replacement Service and Repair.
2. Install the BPMV assembly (1) to the bracket.
Caution:
Refer to Fastener Caution Fastener Caution.
3. Install the BPMV bolt (1) and tighten to 10 Nm (89 lb in).
4. Connect the left rear brake pipe fitting (1) to the BPMV and tighten to 21 Nm (16 lb ft).
5. Connect the right rear brake pipe fitting (2) to the BPMV and tighten to 21 Nm (16 lb ft).
6. Connect the master cylinder primary brake pipe fitting (1) to the BPMV and tighten to 21 Nm (16 lb ft).
7. Connect the master cylinder secondary brake pipe fitting (2) to the BPMV and tighten to 21 Nm (16 lb ft).
8. Connect the left front brake pipe fitting (1) to the BPMV and tighten to 21 Nm (16 lb ft).
9. Connect the right front brake pipe fitting (2) to the BPMV and tighten to 21 Nm (16 lb ft).
10. Connect the EBCM electrical connector.
11. Install the accessory wiring junction block. Refer to Accessory Wiring Junction Block Replacement Accessory Wiring Junction Block Replacement.
12. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) Hydraulic Brake System Bleeding (Manual)Hydraulic Brake System Bleeding (Pressure) Hydraulic Brake System Bleeding (Pressure).
13. Turn the ignition switch to the ON position.
14. Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle.
15. Observe the brake pedal feel after performing the diagnostic system check. If the pedal now feels spongy, air may have been in, or may have been introduced into the primary circuit.
16. If the pedal feels spongy, perform the Antilock Brake System Automated Bleed Antilock Brake System Automated Bleed.