Operation CHARM: Car repair manuals for everyone.

P1823

P1823 2-4 SOLENOID

Description
Proper voltage is not applied to the 2-4WD solenoid valve due to an open or short circuit.

DTC Logic

P1823:





DTC CONFIRMATION PROCEDURE

1. DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Perform self-diagnosis.
Is DTC P1823 displayed?
YES >> Perform diagnosis procedure. Refer to "Diagnosis Procedure".
NO >> Inspection End.

Diagnosis Procedure

1. CHECK 4WD SHIFT SWITCH SYSTEM
Perform self-diagnosis. Refer to DLN-17, "CONSULT-III Function (ALL MODE AWD/4WD)". Consult-III Function (All Mode AWD/4WD)
Is the 4WD MOD SW [P1814] (with CONSULT-III) or Flickering pattern: 16 (without CONSULT-III) detected?
YES >> Perform trouble diagnosis for 4WD shift switch. Refer to DLN-30, "Diagnosis Procedure". P1813
NO >> GO TO 2.

2. CHECK 2-4WD SHIFT SOLENOID SIGNAL

With CONSULT-III
1. Start engine.
2. Select DATA MONITOR mode for ALL MODE AWD/4WD with CONSULT-III.
3. Read out the value of 2-4WD SOL and 2-4WD SOL MON.

Part 1:




Part 2:





Without CONSULT-III
1. Start engine.








2. Check voltage between transfer control unit harness connector terminal and ground.
Are the inspection results normal?
YES >> GO TO 7.
NO >> GO TO 3.

3. CHECK 4WD SHIFT SWITCH SIGNAL
1. Turn ignition switch ON. (Do not start engine.)








2. Check voltage between transfer control unit harness connector terminals and ground.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Check 4WD shift switch. Refer to DLN-32, "Component Inspection". P1813

4. CHECK HARNESS BETWEEN 4WD SHIFT SWITCH AND TRANSFER TERMINAL CORD ASSEMBLY
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect 4WD shift switch harness connector and transfer terminal cord assembly harness connector.





3. Check continuity between 4WD shift switch harness connector M141 terminal 4 and transfer terminal cord assembly harness connector F56 terminal 5.
Continuity should exist.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.

5. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER TERMINAL CORD ASSEMBLY
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and transfer terminal cord assembly harness connector.





3. Check continuity between transfer control unit harness connector E142 terminal 1 and transfer terminal cord assembly harness connector F56 terminal 4.
Continuity should exist.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 6.
NO >> Repair or replace damaged parts.

6. CHECK 2-4WD SOLENOID
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)





2. Disconnect transfer terminal cord assembly harness connector.
3. Check resistance between transfer terminal cord assembly terminals 4 and 5.
4-5: Approx. 22.8 - 25.2 ohms
Are the inspection results normal?
YES >> GO TO 7.
NO >> Replace 2-4WD solenoid.

7. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-79, "Reference Value". Reference Value
Are the inspection results normal?
YES >> GO TO 8.
NO >> Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.

8. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
Are the inspection results normal?
YES >> Inspection End.
NO >> Replace transfer control unit.

Component Inspection
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer terminal cord assembly harness connector.





3. Check resistance between transfer terminal cord assembly terminals 4 and 5.
4-5: Approx. 22.8 - 25.2 ohms
4. If the inspection results are abnormal replace the 2-4WD solenoid.