Removal and Installation

TRANSFER ROTARY POSITION SENSOR

Removal and Installation


REMOVAL

1.Turn the ignition switch OFF.
2.Disconnect negative battery terminal.

CAUTION:
Wait for 5 seconds after turning ignition switch OFF.
3.Support transfer assembly and transmission assembly with a jack.
4.Remove front suspension rear cross member with a power tool. Refer to "4WD : Removal and Installation" Removal and Installation.
5.Remove rear engine mounting cross member with a power tool. Refer to "4WD : Removal and Installation" Removal and Installation.
6.Disconnect the transfer rotary position sensor connector.
7.Remove the transfer rotary position sensor.
8.Perform inspection after removal. Refer to "Inspection" Inspection.

INSTALLATION

1.Remove the transfer control actuator. Refer to "Exploded View" Exploded View
2.Shift transfer assembly into AUTO as follows.





a.Install the spline socket (A) [SST: KV10119400 (-)] to transfer assembly in the figure.
b.Turn the shaft (B) direction and remove the spline socket at a position returning to (C) direction by spring power.

CAUTION:
The maximum turning force shall be 30 Nm (3.1 kg-m, 22 ft-lb).





c.Check that the surface fitting transfer rotary position sensor to transfer assembly is in the figure.










3.Install the transfer rotary position sensor.

CAUTION:
- Check that part (A) of transfer rotary position sensor is in the position (B).
- Never damage O-ring of transfer rotary position sensor.
4.Connect transfer rotary position sensor connector.
5.Install the transfer control actuator. Refer to "Exploded View" Exploded View.
6.Perform inspection after installation. Refer to "Inspection" Inspection.
7.When replacing the transfer rotary position sensor, perform learning of transfer rotary position sensor. Refer to "Work Procedure" Work Procedure.