P2433
DTC P2433
Diagnostic Instructions
* Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. Diagnostic System Check - Vehicle
* Strategy Based Diagnosis for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions provide an overview of each diagnostic category.
DTC Descriptor
DTC P2433
- Air Injection (AIR) System Pressure Sensor Circuit High Voltage
Diagnostic Fault Information
Typical Scan Tool Data
Circuit/System Description
The secondary air injection (AIR) system aids in the reduction of hydrocarbon emissions during a cold start. The system forces fresh filtered air into the exhaust stream in order to accelerate the catalyst operation. An electric air pump, the secondary AIR injection pump, provides filtered air on demand to the AIR control solenoid valve/pressure sensor assembly. The AIR control solenoid valve/pressure sensor assembly controls the flow of air from the AIR pump to the exhaust manifold. The AIR valve relay supplies the current needed to operate the AIR control solenoid valve/pressure sensor assembly. A pressure sensor is used to monitor the air flow from the AIR pump. The powertrain control module (PCM) supplies the internal pressure sensor with a 5-volt reference, an electrical ground, and a signal circuit.
The AIR diagnostic uses 3 phases to test the AIR system:
1. DTCs P0411 and P2430 run during Phase 1
2. DTCs P2430 and P2440 run during Phase 2
3. DTC P2444 runs during Phase 3
During phase 1, both the AIR pump and the solenoid valve are activated. Normal secondary air function occurs. Expected system pressure is 8-10 kPa above barometric pressure (BARO).
During phase 2, only the AIR pump is activated. The solenoid valve is closed. Pressure sensor performance and solenoid valve deactivation are tested. Expected system pressure is 20-25 kPa above BARO.
During phase 3, neither the AIR pump nor the solenoid valve is activated. AIR pump deactivation is tested. Expected system pressure equals BARO.
In all 3 phases, testing is accomplished by comparing the measured pressure against the expected pressure. The PCM can detect faults in the AIR pump, AIR control solenoid valve/pressure sensor assembly, and the exhaust check valve. The pressure sensor can also detect leaks and restrictions in the secondary AIR system plumbing.
Conditions for Running the DTC
* DTCs P0606, P1635, P1639 are not set.
* The ignition is ON or the engine is running.
* DTC P2433 runs continuously when the above conditions are met.
Conditions for Setting the DTC
The pressure sensor signal is more than 4.8 volts for at least 12.5 seconds.
Action Taken When the DTC Sets
DTC P2433 is a type B DTC.
Conditions for Clearing the MIL/DTC
DTC P2433 is a type B DTC.
Circuit/System Verification
Engine running, observe that the AIR Pressure Sensor parameter approximately equals BARO.
Circuit/System Testing
1. Ignition OFF, disconnect the harness connector at the AIR solenoid valve.
2. Ignition OFF, test for less than 1 ohm of resistance between the low reference circuit terminal 1 and ground.
• If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the PCM.
3. Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal 3 and ground.
• If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the PCM.
• If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the PCM.
4. Verify the scan tool AIR Pressure Sensor parameter is less than 0.5 volt.
• If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the PCM.
5. Install a 3A fused jumper wire between the signal circuit terminal 2 and the 5-volt reference circuit terminal 3. Verify the scan tool AIR Pressure Sensor parameter is greater than 4.9 volts.
• If less than the specified range, test the signal circuit for short to ground or an open/high resistance. If the circuit tests normal, replace the PCM.
6. If all circuits test normal, test or replace the AIR solenoid valve.
Component Testing
Solenoid Valve
Apply fused battery voltage and ground to the solenoid and verify that the valve opens and closes completely as voltage is applied to and removed from the solenoid. Observe that the valve is not obstructed or leaking.
If the valve operates incorrectly, leaks, or is obstructed, remove the obstruction or replace the valve.
Repair Instructions
* Secondary Air Injection Pump Replacement
* Secondary Air Injection Solenoid Valve Replacement
* Secondary Air Injection Pump Hose Replacement
* Control Module References for control module replacement, setup and programming Engine Control Module Programming and Setup
Repair Verification
With the ignition ON and the engine OFF, observe that the AIR pressure sensor parameter is nearly identical to the MAP sensor parameter.