Timing Chain & Sprockets - Installation

INSTALLATION





1. Install the crankshaft sprocket (1) and position halfway onto the crankshaft.





2. While holding the camshaft phaser in hand, position the timing chain on the camshaft phaser and align the timing marks as shown.





3. While holding the camshaft phaser and timing chain in hand, position the timing chain on the crankshaft sprocket and align the timing mark as shown.





4. Align the slot in the camshaft phaser with the dowel on the camshaft and position the camshaft phaser on the camshaft while sliding the crankshaft sprocket into position.
5. Install the camshaft phaser retaining bolt (1) finger tight.





6. If removed, install the timing chain guide (1) and tighten the bolts (2) to 11 Nm (8 ft. lbs.).





7. If removed, install the timing chain tensioner (2) and tighten the bolts (3) to 11 Nm (8 ft. lbs.).
8. Remove the tensioner pin 8514 (1).





9. Rotate the crankshaft two revolutions and verify the alignment of the timing marks (1, 2). If the timing marks do not line up, remove the camshaft sprocket and realign.





10. Tighten the camshaft phaser bolt (1) to 85 Nm (63 ft. lbs.).





11. Position the oil pump (1) onto the crankshaft and install the oil pump retaining bolts (2) finger tight.





12. Using the sequence shown, tighten the oil pump retaining bolts to 28 Nm (21 ft. lbs.).





13. Verify the slide bushings (1) are installed in the timing chain cover.
14. Install the timing chain cover Engine Timing Cover(s) - Installation
15. Fill the engine with oil.
16. Fill the cooling system Service and Repair
17. Connect the negative battery cable.
18. Start the engine and check for leaks.