Operation CHARM: Car repair manuals for everyone.

Intake Manifold - Removal






REMOVAL










1. Perform the Fuel System Pressure Release procedure Service and Repair.
2. Disconnect negative cable from battery.
3. Remove resonator assembly and air inlet hose.
4. Disconnect electrical connectors for the following components:
- Manifold Absolute Pressure (MAP) Sensor (2)










5. Disconnect vapor purge hose, brake booster hose, positive crankcase ventilation (PCV) hose.
6. Remove the generator Generator - Removal.
7. Remove the air conditioning compressor A/C Compressor - Removal.
8. Disconnect the ETC connector from the throttle body (3).





9. Disconnect and remove ignition coil towers.
10. Remove top oil dipstick tube retaining bolt.
11. Remove the EGR tube (1).
12. Remove the fuel rail.










13. Remove throttle body assembly (1).
14. Drain cooling system below coolant temperature level Service and Repair.





15. Support engine using engine support fixture (1), special tool 8534B.





16. Remove the right side engine mount to frame bolt (3).
17. With the bolt removed, lower engine until engine mount rests in frame mount.





18. Remove intake manifold retaining fasteners in reverse order of tightening sequence.
19. Remove intake manifold.