NSG370 Manual Transmission - Installation

INSTALLATION





1. Apply light coat of Mopar high temperature bearing grease or equivalent to contact surfaces of following components:
a. release fork ball stud
b. release bearing slide surface
c. input shaft splines
d. release bearing bore
e. propeller shaft slip yoke.
f. pilot bearing





2. Clean transmission front housing mounting surface.
3. Check the alignment of the clutch Clutch Disc - Installation.
4. Support and secure transmission to jack.
5. Install transmission on engine.
6. Tighten top transmission bolts to 40 Nm (30 ft. lbs.).
7. Tighten two side bolts (1) to 68 Nm (50 ft. lbs.).
8. Tighten four bottom bolts (2) to 54 Nm (40 ft. lbs.).





9. Install clutch slave cylinder (2) and tighten mounting nuts (1) to 23 Nm (17 ft. lbs.).





10. Install starter (1).





11. Install transmission mount bolts and tighten to 47 Nm (35 ft. lbs.).
12. Install transmission crossmember (1) and tighten bolts to 47 Nm (35 ft. lbs.) Crossmember - Installation.

13. If equipped, install transfer case Drive Shaft - Installation.

17. Install exhaust system.Catalytic Converter - Installation




18. Remove fill plug (1) and fill transmission with lubricant .

19. Install skid plates.
20. Lower vehicle.




21. Install shift lever (2) and tighten bolt to 4 Nm (33 in. lbs.) Shift Lever - Installation.

22. Connect negative battery cable.