Operation CHARM: Car repair manuals for everyone.

Inspection/Repair - W/Harness Inspection





Terminal and Connector Inspection

1. Many malfunctions in the electrical system are caused by poor harness/terminal conditions. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration,or damage.
3. Has a problem been found?






Signal Circuit Inspection

Check short to battery in harness
1. Ignition "OFF"
2. Disconnect passenger air mix actuator and A/C control unit main harness connector.
3. Ignition "ON"
4. Measure voltage between Signal (F/B) terminal of passenger air mix actuator harness connector and chassis ground.

Specification : 0V





5. Is the measured voltage within specifications?






Ground Circuit Inspection

Check for open in harness
1. Ignition "OFF"
2. Disconnect passenger air mix actuator and A/C control unit main harness connector.
3. Measure resistance between Sensor ground (-) terminal of passenger air mix actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector.

Specification : below 1 Ohm





4. Is the measured resistance within specifications?