Intake Manifold: Service and Repair

Intake Manifold
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

NOTE:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
1 Disconnect the battery ground cable.
For additional information, refer to Specifications Service and Repair
For additional information, refer to Engine Cover - 5.0L Service and Repair

WARNING: Make sure to support the vehicle with axle stands.
2 Raise and support the vehicle.

























CAUTION: Be prepared to collect escaping fluids.

CAUTION: Make sure that all openings are sealed. Use new blanking caps.





























NOTE:
Remove and discard the O-ring seal.

















Installation





Torque to: 5 Nm





Torque to: 10 Nm





Torque to: 10 Nm





Torque to: 5 Nm





CAUTION: A new O-ring seal is to be installed.

Torque to: 18 Nm





















CAUTION: Make sure that the mating faces are clean and free of corrosion and foreign material.

CAUTION: Install new o-ring seals

NOTE:
Do not tighten at this stage.





Torque to: 25 Nm





Torque to: 8 Nm





NOTE:
Do not tighten at this stage.

NOTE:
Remove and discard the blanking caps.




Unions: 21 Nm
Bolts: 8 Nm





Torque to: 21 Nm





















Torque to: 10 Nm
1 Lower the vehicle.
For additional information, refer to Engine Cover - 5.0L Service and Repair
2 Connect the battery ground cable.
For additional information, refer to Specifications Service and Repair