Oil Pan: Service and Repair

Oil Pan
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal
1 Remove the cover and disconnect the battery ground cable.
For additional information, refer to Specifications Specifications

WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
2 Raise and support the vehicle.
3 Remove the starter motor.
For additional information, refer to Starter Motor - Petrol Service and Repair





WARNING: Be prepared to collect escaping oil.

CAUTION: Discard the seal.
4 Remove the lubricant drain plug.




5 Disconnect the oil level sensor electrical connector.




6 Release the coolant rail.




7 Remove the dipstick tube.




8 Remove the intake manifold lower bolts.




9 Remove the 2 sump to gearbox bolts.





10 Remove the 3 oil pan bolts.





11 Remove
the 31 oil pan bolts

12 Remove the oil pan gasket.





NOTE:
Do not disassemble further if the component is removed for access only.

13 Remove the oil level sensor.

Installation
1 Install the oil level sensor.
Torque to: 8 Nm
2 For sealant information, refer to the engine specification section.
For additional information, refer to Specifications [1][2]Mechanical Specifications




3 Apply a bead of sealant, 2.5 mm diameter, to the area indicated.
4 Install the oil pan.
M7: 17 Nm
M10: 45 Nm
5 Secure the coolant rail.
Torque to: 10 Nm
6 Install the intake manifold.
Torque to: 10 Nm

CAUTION: Make sure that new sealing washers are installed.
7 Install the lubricant drain plug.
Torque to: 38 Nm
8 Fill the engine with oil.
9 Install the starter motor.
For additional information, refer to Starter Motor - Petrol Service and Repair

10 Check and top-up the engine oil.

11 Connect the battery ground cable and install the cover.
For additional information, refer to Specifications Specifications

12 Install the dipstick tube.
Torque to: 10 Nm