Exhaust Manifold RH

Exhaust Manifold RH
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
1 Disconnect the battery ground cable.
For additional information, refer to Specifications Battery and Charging System

WARNING: Make sure to support the vehicle with axle stands.
2 Raise and support the vehicle.
For additional information, refer to Exhaust System Service and Repair

NOTE:
Remove and discard the gasket.

CAUTION: Discard the bolts.

CAUTION: LH illustration shown, RH is similar.

NOTE:
Discard the gasket.

NOTE:
Make sure that the position of the spacers is noted before removal of the manifold.

NOTE:
Do not disassemble further if the component is removed for access only.

Installation

Torque to: 45 Nm

CAUTION: LH illustration shown, RH is similar.

NOTE:
Install a new gasket.
1 Install the special tool.
Special Service Tool

Exhaust Manifold Installation Guide Pins - Threaded, 303-1444-01

CAUTION: LH illustration shown, RH is similar.

NOTE:
If a new cylinder head is installed use the special tools in the illustration.
2 Install the special tool.
Special Service Tool

Exhaust Manifold Installation Guide Pins - Unthreaded, 303-1444-02

CAUTION: Make sure that new bolts are installed.

CAUTION: LH illustration shown, RH is similar.

NOTE:
Install the spacers in the noted position.

Torque to: 10 Nm

CAUTION: LH illustration shown, RH is similar.
3 Remove the special tool.

CAUTION: Make sure that new bolts are installed.

CAUTION: LH illustration shown, RH is similar.

NOTE:
Install the spacers in the noted position.

Torque to: 10 Nm

CAUTION: LH illustration shown, RH is similar.

Torque to: 18 Nm

Torque to: 3 Nm

Torque to: 10 Nm

NOTE:
Install a new gasket.

Torque to: 48 Nm
For additional information, refer to Exhaust System Service and Repair
4 Connect the battery ground cable.
For additional information, refer to Specifications Battery and Charging System