Rear Door: Service and Repair
DISASSEMBLY
1. REMOVE DOOR INSIDE HANDLE BEZEL No. 2
Using a screwdriver, remove the door inside handle bezel No. 2 as shown in the illustration
HINT: Tape up the screwdriver tip before use.
2. REMOVE DOOR INSIDE HANDLE BEZEL No. 1
a. Remove the screw.
b. Using a screwdriver, remove the door inside handle bezel No. 1 as shown in the illustration.
HINT: Tape up the screwdriver tip before use.
3. REMOVE POWER WINDOW SWITCH
a. Using a screwdriver, remove the power window switch as shown in the illustration.
HINT: Tape up the screwdriver tip before use.
b. Disconnect the connector.
4. REMOVE DOOR COURTESY LIGHT
Using a screwdriver, remove the door courtesy light, then disconnect the connector.
HINT: Tape up the screwdriver tip before use.
5. REMOVE DOOR TRIM
a. Remove the 3 screws and the 4 clips.
b. Insert a screwdriver between the door and the door trim to pry the trim.
NOTE: Be careful not to damage the door and the door trim.
HINT: Tape up the screwdriver tip before use.
c. Pull the trim upward to remove it.
6. REMOVE INSIDE HANDLE
a. Remove the screw and the inside handle.
b. Disconnect the 2 control cables from the inside handle as shown in the illustration.
7. REMOVE SPEAKER
a. Remove the 3 screws and the speaker, then disconnect the connector.
b. w/ Mark Levinson:
Remove the 4 screws and speaker, then disconnect the connector.
8. REMOVE SERVICE HOLE COVER
a. Remove the clamps and the wire harness.
b. Remove the service hole cover.
NOTE: Do not tear the cover.
HINT: At the time of reassembly, bring out the 2 control cables and the wire harness through the service hole cover.
9. REMOVE DOOR BELT MOULDING
Using a scraper, remove the door belt moulding.
HINT: Tape up the scraper tip before use.
10. REMOVE DOOR GLASS RUN
11. REMOVE DIVISION BAR
Remove the 2 bolts, the screw and the division bar.
12. REMOVE DOOR GLASS
Disconnect the glass from the regulator arm, and remove the door glass by pulling it upward.
13. REMOVE QUARTER WINDOW GLASS WITH WEATHERSTRIP
14. REMOVE WINDOW REGULATOR
a. Disconnect the connector, then remove the 3 bolts.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
b. Loosen the bolt and the window regulator.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
HINT: Remove the regulator through the service hole.
HINT: At the time of reassembly, apply MP grease to the window regulator.
NOTE: At the time of reassembly,do not apply grease to the spring of the window regulator.
15. REMOVE DOOR LOCK
a. Remove the screw.
b. Disconnect the connector.
c. Disconnect the link from the outside handle.
d. Using a torx wrench, remove the 3 screws and the door lock.
Torx wrench: T30 (Part No. 09042-00010 or locally manufactured tool)
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
HINT: Remove the door lock through the service hole.
HINT: At the time of reassembly:
- Apply adhesive to the 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equivalent.
- Remove the protector, and apply MP grease to the sliding and rotating parts of the door lock.
16. REMOVE OUTSIDE HANDLE
Remove the 2 bolts and the outside handle.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
REASSEMBLY
Reassembly is in the reverse order of disassembly.
For Power Window Initialization/Reset Programming and Relearning