Rear Door: Service and Repair
OVERHAULHINT:
- The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
- On the RH side, use the same procedures as on the LH side.
1. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH
a. Using a screwdriver, disengage the 3 claws and remove the inside handle bezel.
HINT: Tape the screwdriver tip before use.
2. REMOVE REAR LH ARMREST ASSEMBLY
a. Using a screwdriver, disengage the 2 claws and 2 clips, and remove the armrest assembly.
HINT: Tape the screwdriver tip before use.
3. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR
a. Remove the rear ash receptacle assembly.
b. Using a screwdriver, disengage the 2 claws and 2 clips, and remove the armrest base panel upper together with the window switch assembly.
HINT: Tape the screwdriver tip before use.
c. Disconnect the power window switch connector.
d. Using a screwdriver, disengage the 2 claws, and then remove the switch assembly from the base panel upper.
HINT: Tape the screwdriver tip before use.
4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH
a. Remove the 2 cushion rubbers.
b. Remove the 3 screws.
c. Using a clip remover, remove the 8 clips and remove the trim board sub-assembly upward.
HINT: In order to prevent the door panel from being damaged, cover the parts indicated by arrow marks in the illustration with tape.
d. Disconnect the 2 cables from the inside handle sub-assembly, as shown in the illustration.
e. Remove the weatherstrip inner.
f. Remove the 2 screws and inside handle sub-assembly.
5. REMOVE REAR DOOR SERVICE HOLE COVER LH
a. Remove the cover.
NOTE: Remove the remaining tape on the door side.
b. Using a screwdriver, remove the 2 screws and trim bracket.
6. REMOVE REAR SPEAKER ASSEMBLY
7. REMOVE REAR DOOR WINDOW FRAME MOULDING FRONT LH
8. REMOVE REAR DOOR BELT MOULDING LH
9. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH
HINT: Insert a shop rag inside the door panel to prevent the glass from being scratched.
NOTE: Do not damage the door glass.
a. Remove the glass run.
b. Remove the 2 bolts, screw and division bar.
c. Rotate the division bar sub-assembly by 90° and pull it upward, as shown in the illustration.
10. REMOVE REAR DOOR QUARTER WINDOW GLASS LH
a. Remove the quarter window glass, as shown in the illustration.
NOTE: Do not damage the glass.
b. Remove the quarter window weatherstrip from the glass.
11. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH
a. Carefully pull up the door glass sub-assembly out of the door panel
HINT: Insert a shop rag inside the door panel to prevent the door glass sub-assembly from being scratched.
12. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH
a. Disconnect the window regulator connector.
b. Remove the 4 bolts and window regulator sub-assembly.
NOTE: When the bolts are removed, the window regulator sub-assembly may fall and become deformed.
HINT: Remove the window regulator sub-assembly through the service hole.
13. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
a. Place matchmarks on the regulator motor gear and regulator gear.
b. Using a torx driver (T25), remove the 3 screws and regulator motor assembly.
14. REMOVE REAR DOOR W/MOTOR LOCK ASSEMBLY LH
a. Disconnect the door lock connector.
b. Using a torx socket wrench (T30), remove the 3 screws and door lock assembly.
HINT: Remove the door lock assembly through the service hole.
15. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH
a. Using a torx socket wrench (T30), loosen the screw and remove the outside handle cover.
16. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH
a. Pull and hold the release plate of the outside handle frame assembly, as shown in the illustration.
b. Pushing and pulling the outside handle assembly in the direction of the arrow mark as shown in the illustration, remove the outside handle assembly.
NOTE: If the release plate is not pulled and held when removing the outside handle assembly, the release plate will interfere with the outside handle. It will damage the release plate.
c. Remove the outside handle pads front and rear.
17. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
a. Using a torx socket wrench (T30), loosen the screw.
b. Slide the outside handle frame sub-assembly to remove it.
HINT: Remove the outside handle frame sub-assembly through the service hole.
18. REMOVE REAR DOOR CHECK ASSEMBLY LH
a. Remove the check cover.
b. Remove the 2 nuts, bolt and door check assembly.
HINT: Remove the door check assembly through the service hole.
19. REMOVE REAR DOOR WEATHERSTRIP LH
a. Using a clip remover, disengage the clip, and remove the weatherstrip.
HINT: If the clip is damaged, exchange it for new clip.
20. INSTALL REAR DOOR CHECK ASSEMBLY LH
a. Apply MP grease to the sliding and rotating parts of the door check assembly.
b. Install the door check assembly to the door panel with the 2 nuts.
Torque: 5.5 Nm (56 kgf.cm, 49 in.lbf)
HINT: Install the door check assembly so that the rivet head is up.
c. Apply adhesive to the threads of the bolt.
Adhesive: Part No.08833-00070, THREE BOND 1324 or equivalent
d. Install the door check assembly to the body panel with the bolt.
Torque: 30 Nm (306 kgf.cm, 22 ft.lbf)
e. Install the check cover.
21. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
a. Using a torx socket wrench (T30), install the handle frame sub-assembly with the screw.
Torque: 7.0 Nm (56 kgf.cm, 49 in.lbf)
NOTE: A cover should be inserted between the nut and the door panel.
b. Install the outside handle pads front and rear.
22. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH
a. Pull and hold the release plate of the outside handle frame sub-assembly, as shown in the illustration.
b. Pushing the outside handle assembly in the direction of the arrow mark as shown in the illustration, install the outside handle assembly.
NOTE: If the release plate is not pulled and held when installing the outside handle assembly, the release plate will interfere with the outside handle assembly. It will damage the release plate.
23. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH
a. Using a torx socket wrench (T30), install the outside handle cover with the screw.
Torque: 7.0 Nm (71 kgf.cm, 62 in.lbf)
24. INSTALL REAR DOOR W/MOTOR LOCK ASSEMBLY LH
a. Apply MP grease to the sliding and rotating parts of the door lock assembly.
b. If reusing the door lock assembly:
Install a new door lock wire harness packing.
NOTE:
- If reusing a removed door lock assembly, replace the packing in the connecting part with a new one.
- Be careful that no grease and dirt sticks to the packing surface in the connecting part.
- Reusing the packing or using a damaged packing will cause allow water to penetrate through the connecting part, resulting in a malfunction of the door lock.
c. Engage the door assembly with the release plate of the outside handle sub-assembly, and then set it to the door panel.
NOTE: Make sure that the release plate of the outside handle frame sub-assembly is securely engaged with the door lock assembly.
d. Apply adhesive to the threads of the screws.
Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent
e. Using a torx socket wrench (T30), install the door lock assembly with the 3 screws.
Torque: 5.0 Nm (51 kgf.cm, 42 in.lbf)
f. Connect the door lock connector.
25. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
a. Using a torx driver (T25), install the regulator motor assembly with the 3 screws.
Torque: 8.0 Nm (82 kgf.cm, 71 in.lbf)
26. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH
a. Apply MP grease to the sliding and rotating parts of the window regulator sub-assembly.
NOTE: Do not apply grease to the spring of the window regulator sub-assembly.
b. Install the window regulator sub-assembly with the 4 bolts.
Torque: 8.0 Nm (82 kgf.cm, 71 in.lbf)
NOTE: Be careful not to drop the rear door window regulator sub-assembly, as this may cause deformation.
c. Connect the window regulator connector.
27. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH
NOTE: Be careful not to drop the glass sub-assembly,as this may cause deformation.
a. Install the door glass sub-assembly into the door panel.
HINT: Insert a shop rag inside the door panel to prevent the door glass sub-assembly from being scratched.
28. INSTALL REAR DOOR QUARTER WINDOW GLASS LH
a. Install the quarter window weatherstrip on the glass.
NOTE: Do not damage the glass.
b. Install the quarter window glass, as shown in the illustration.
29. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH
a. Insert the division bar sub-assembly into the door panel, then rotate it by 90°, as shown in the illustration.
b. Mount the door glass sub-assembly to the window regulator sub-assembly.
c. Tighten the division bar sub-assembly with the 2 bolts and screw.
Torque: 5.0 Nm (51 kgf.cm, 44 in.lbf)
d. Install the glass run.
e. Inspect operation of the power window.
HINT: When the installation point of the door glass does not match, adjust the window regulator position in manual operation.
1. Connect the power window switch to the wire harness and turn the ignition switch ON.
2. Repeat UP and DOWN operation several times in manual operation.
30. INSTALL REAR DOOR SERVICE HOLE COVER LH
a. Apply butyl tape to the door panel, as shown in the illustration.
Adhesive: Part No.08850-00065, Butyl Tape Set or equivalent
b. Install the service hole cover.
Dimensions:
HINT:
- When installing the service hole cover, pull out the links and connectors through the service hole cover.
- There should be no wrinkles or folds after attaching the service hole cover.
- After attaching the service hole cover, confirm the sealing condition.
For Power Window Initialization/Reset [1][2]Programming and Relearning