Rear Door: Service and Repair
DISASSEMBLYHINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the RH side.
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL
a. Using a screwdriver, remove the No. 2 door inside handle bezel as shown in the illustration.
HINT: Tape the screwdriver tip before use.
3. REMOVE NO. 1 DOOR INSIDE HANDLE BEZEL
a. Remove the screw.
b. Using a screwdriver, remove the No. 1 door inside handle bezel as shown in the illustration.
HINT: Tape the screwdriver tip before use.
4. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY
a. Using a screwdriver, remove the power window switch as shown in the illustration.
HINT: Tape the screwdriver tip before use.
b. Disconnect the connector.
5. REMOVE REAR DOOR COURTESY LIGHT ASSEMBLY
a. Using a screwdriver, remove the door courtesy light, and then disconnect the connector.
HINT: Tape the screwdriver tip before use.
6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY
a. Remove the 3 screws and 4 clips.
b. Insert a screwdriver between the door and door trim to pry the trim.
NOTE: Be careful not to damage the door and door trim.
HINT: Tape the screwdriver tip before use.
c. Pull the trim upward to remove it.
7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
a. Remove the screw and the inside handle.
b. Disconnect the 2 control cables from the inside handle as shown in the illustration.
8. REMOVE REAR SPEAKER ASSEMBLY
a. Remove the 3 screws and speaker, and then disconnect the connector.
b. with Mark Levinson:
Remove the 4 screws and speaker, then disconnect the connector.
9. REMOVE REAR DOOR SERVICE HOLE COVER
a. Remove the clamps and wire harness.
b. Remove the service hole cover.
NOTE: Do not tear the cover.
HINT: At the time of reassembly, bring out the 2 control cables and wire harness through the service hole cover.
10. REMOVE REAR DOOR BELT MOULDING ASSEMBLY
a. Using a scraper, remove the door belt moulding.
HINT: Tape the screwdriver tip before use.
11. REMOVE REAR DOOR GLASS RUN
12. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
a. Remove the 2 bolts, screw and division bar.
13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY
a. Disconnect the glass from the regulator arm and remove the door glass by pulling it upward.
14. REMOVE QUARTER WINDOW GLASS WITH WEATHERSTRIP
15. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY
a. Disconnect the connector, and then remove the 3 bolts for bolt B.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
b. Loosen the bolt and window regulator for bolt A.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
HINT:
- Remove the regulator through the service hole.
- At the time of reassembly, apply MP grease to the window regulator.
NOTE: At the time of reassembly, please refer to the following item.
Do not apply grease to the spring of the window regulator.
16. REMOVE REAR DOOR LOCK ASSEMBLY
a. Remove the screw.
b. Disconnect the connector.
c. Disconnect the link from outside handle.
d. Using a "torx" wrench, remove the 3 screws and door lock through the service hole.
"Torx" wrench: T30 (Part No. 09042-00010 or locally manufactured tool)
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
HINT: At the time of reassembly:
- Apply adhesive to the 3 screws.
Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent.
- Remove the protector, and apply MP grease to the sliding and rotating parts of the door lock.
17. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY
a. Remove the 2 bolts and outside handle.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
REASSEMBLY
Reassembly is in the reverse order of disassembly.
For Power Window Initialization/Reset [1][2]Programming and Relearning