Operation CHARM: Car repair manuals for everyone.

Installation





1UR-FE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Install a new gasket and the water pump with the 8 bolts shown in the illustration.





for bolt A - Torque : 47 Nm (479 kgf-cm, 35 ft-lbf)

for bolt B - Torque : 23 Nm (235 kgf-cm, 17 ft-lbf)

for bolt C - Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

2. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.

(b) Using SST, hold the water pump pulley and tighten the 4 bolts.





SST : 09960-10010

09962-01000

09963-01000

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL WATER INLET HOUSING

(a) Install a new gasket to the water pump.

(b) Install the water inlet housing with the 3 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

4. CONNECT NO. 5 WATER BY-PASS HOSE

(a) Connect the No. 5 water by-pass hose.





Text in Illustration





HINT
The direction of the hose clip is indicated in the illustration.

5. CONNECT NO. 8 WATER BY-PASS HOSE

(a) Connect the No. 8 water by-pass hose.





Text in Illustration





HINT
The direction of the hose clip is indicated in the illustration.

6. INSTALL NO. 1 WATER BY-PASS HOSE

(a) Install the No. 1 water by-pass hose.





Text in Illustration





HINT
The direction of the hose clip is indicated in the illustration.

7. INSTALL FAN SHROUD Installation

8. INSTALL NO. 1 RADIATOR HOSE Installation

9. INSTALL WATER INLET SUB-ASSEMBLY WITH THERMOSTAT

(a) Install the water inlet with thermostat Installation.