Operation CHARM: Car repair manuals for everyone.

Installation





1UR-FE INTAKE / EXHAUST: EXHAUST PIPE: INSTALLATION

1. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) Installation

2. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) Installation

3. INSTALL FRONT EXHAUST PIPE ASSEMBLY

(a) Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe.





Text in Illustration





NOTICE:
* Be sure to install the gasket so that it faces the correct direction.
* Do not reuse the gasket.
* Do not damage the gasket.
* When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

(b) Install a new gasket and the front exhaust pipe to the exhaust manifold with 2 new nuts.

Torque : 54 Nm (554 kgf-cm, 40 ft-lbf)

(c) Connect the heated oxygen sensor connector.

4. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY Installation

5. INSTALL EXHAUST PIPE STOPPER BRACKET Installation

6. INSTALL CENTER EXHAUST PIPE ASSEMBLY

(a) Connect the center exhaust pipe to the 3 exhaust pipe supports.

(b) Using a vernier caliper, measure the free length of the compression spring.





Minimum free length:

42 mm (1.65 in.)

* If the free length is less than the minimum, replace the compression spring.

(c) Install the center exhaust pipe with the 2 compression springs and 2 bolts.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

7. INSTALL TAILPIPE ASSEMBLY

(a) Install a new gasket to the center exhaust pipe.

(b) Install the tailpipe to the exhaust pipe support.

(c) Install the 2 bolts.

Torque : 48 Nm (489 kgf-cm, 35 ft-lbf)

8. INSPECT FOR EXHAUST GAS LEAK Installation

9. INSTALL REAR BUMPER PROTECTOR SUB-ASSEMBLY RH

(a) Connect the wire harness.

(b) Attach the guide and install the rear bumper protector with the 2 screws and grommet.





10. INSTALL REAR QUARTER PANEL MUDGUARD RH

(a) Install the rear quarter panel mudguard with the 4 screws.

11. INSTALL REAR ENGINE UNDER COVER ASSEMBLY Installation