Installation
1UR-FE FUEL: FUEL TANK: INSTALLATION
1. INSTALL FUEL TANK TO FILLER PIPE HOSE
(a) Install the fuel tank to filler pipe hose to the fuel tank.
Text in Illustration
HINT
Align the fuel tank side mark with the hose side mark when installing the hose.
2. INSTALL NO. 3 FUEL TANK PROTECTOR
(a) Install the No. 3 fuel tank protector and attach the 4 clamps.
(b) Install the 2 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
3. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
(a) Apply a light coat of gasoline or grease to a new gasket and install the gasket to the fuel tank.
(b) Install the fuel suction with pump and gauge tube into the fuel tank.
Text in Illustration
HINT
Align the protrusion of the fuel suction with pump and gauge tube with the groove of the fuel tank.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.
(c) Put a new retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.
(d) Set SST on the retainer.
SST : 09808-14030
HINT
* Hold the fuel suction tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.
* Securely attach the claws of SST to the protrusions of the retainer and fix SST in place.
* Install SST while pressing the claws of SST against the retainer (toward the center of SST).
(e) Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.
SST : 09808-14030
Text in Illustration
HINT
Fit the tips of SST onto the ribs of the retainer.
4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY
(a) Install the fuel tank main tube and fuel return tube with the 2 fuel tube joint clips.
NOTICE:
* Check that there are no scratches or foreign objects on the connecting parts.
* Check that the fuel tube joints are inserted securely.
* Check that the fuel tube joint clips are on the collars of the fuel tube joints.
* After installing the fuel tube joint clips, check that the fuel tube joints cannot be pulled off.
Text in Illustration
(b) Install the fuel tank main tube and fuel return tube to the fuel tank.
5. INSTALL FUEL TANK BREATHER TUBE SUB-ASSEMBLY
(a) Install the fuel tank breather tube Service Precautions.
6. INSTALL NO. 1 FUEL TANK PROTECTOR
(a) Install the No. 1 fuel tank protector to the fuel tank.
7. INSTALL FUEL TANK CUSHION
(a) Install 3 new fuel tank cushions to the fuel tank.
8. INSTALL FUEL TANK SUB-ASSEMBLY
(a) Set the fuel tank on a transmission jack and lift up the transmission jack.
(b) Install the 2 fuel tank bands with the 2 pins and 2 clips.
(c) Connect the 2 fuel tank bands with the 2 bolts.
Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)
9. CONNECT FUEL TANK TO FILLER PIPE HOSE
(a) Connect the fuel tank to filler pipe hose to the filler pipe.
10. CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY
(a) Connect the fuel tank breather tube Service Precautions.
11. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Connect the fuel tank vent hose Service Precautions.
12. CONNECT FUEL RETURN TUBE SUB-ASSEMBLY
(a) Connect the fuel return tube Service Precautions.
13. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Connect the fuel tank main tube Service Precautions.
14. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
(a) for Half Cover Type:
Install the No. 1 fuel tank protector with the 4 bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) for Standard Type:
Install the No. 1 fuel tank protector with the 6 bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
15. INSTALL REAR FLOOR SERVICE HOLE COVER
(a) Connect the fuel pump and fuel sender gauge connector.
(b) Install the rear floor service hole cover with the 3 screws.
16. INSTALL REAR SEAT ASSEMBLY LH
(a) for 60/40 Split Double-folding Seat Type LH Side:
Install the rear seat assembly LH Installation.
(b) for 60/40 Split Slide Walk-in Seat Type LH Side:
Install the rear seat assembly LH Installation.
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
18. INSPECT FOR FUEL LEAK Installation