Installation

HYBRID BATTERY CONTROL: HV RELAY ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL HIGH VOLTAGE FUSE






(a) Install the high voltage fuse with the 2 bolts.
Torque: 4.5 Nm (46 kgf-cm, 40 in-lbf)
NOTE: Be sure to use a torque wrench to tighten the bolts.

2. INSTALL HV RELAY ASSEMBLY






(a) Install the HV relay assembly with the 3 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
CAUTION: Wear insulated gloves.





(b) Connect the 7 connectors and clamp to the HV relay assembly.
CAUTION: Wear insulated gloves.
- Connect the wire wrapped with red tape to the terminal indicated by the "+" mark of the HV relay and the wire not wrapped with red tape to the terminal indicated by the "-" mark of the HV battery.
- Make sure that the connectors are engaged securely.

3. INSTALL NO. 6 BATTERY CARRIER PANEL






(a) Install the No. 6 battery carrier panel with the 7 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
CAUTION: Wear insulated gloves.
NOTE: Do not drop the bolts in the cooling air inlet.

4. INSTALL BATTERY CARRIER SUB-ASSEMBLY






(a) Install the battery carrier sub-assembly with the 2 bolts and 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
CAUTION: Wear insulated gloves.





(b) Connect the 3 connectors and 2 clamps.
CAUTION: Wear insulated gloves.

5. INSTALL BATTERY BRACKET SUB-ASSEMBLY






(a) Pass the stud bolts on the battery carrier through holes A in the battery bracket. Install the battery bracket with the 3 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
CAUTION: Wear insulated gloves.
NOTE: Be sure to push the bracket onto the carrier when tightening the 3 bolts.

6. CONNECT FRAME WIRE Installation

7. INSTALL NO. 3 HV BATTERY EXHAUST DUCT Installation

8. REMOVE TOOL BOX
9. INSTALL LUGGAGE COMPARTMENT FRONT TRIM COVER Installation

10. INSTALL ROPE HOOK ASSEMBLY Installation

11. INSTALL TOOL BOX
12. INSTALL LUGGAGE COMPARTMENT TRIM SIDE COVER RH
13. INSTALL SERVICE PLUG GRIP Installation

14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
15. INSTALL BATTERY SERVICE HOLE COVER LH Installation

16. INSTALL LUGGAGE COMPARTMENT FLOOR MAT
17. PERFORM INITIALIZATION
(a) Perform initialization procedure Repair Instruction - Initialization.
NOTE: Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.