Operation CHARM: Car repair manuals for everyone.

Installation








2GR-FSE ENGINE CONTROL SYSTEM: THROTTLE BODY: INSTALLATION

INSTALLATION

1. INSTALL THROTTLE BODY






(a) Install a new gasket to the intake air surge tank.
HINT: Align the protrusion of the gasket on the intake air surge tank.





(b) Connect the 2 water by-pass hoses to the throttle body.






(c) Install the throttle body with the 4 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
(d) Connect the throttle motor connector.
2. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE






(a) Install the air cleaner cap with air cleaner hose assembly with the 4 clamps and hose clamp.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
HINT: Fit the protrusion on the air cleaner hose into the hole of the hose clamp on the throttle valve side.





(b) Install the purge line hose to the air cleaner hose.






(c) Connect the MAF meter connector and clamp to the air cleaner.
3. CONNECT NO. 2 VENTILATION HOSE






(a) Connect the ventilation hose to the cylinder head cover with the clamp.
4. ADD ENGINE COOLANT Service and Repair

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
6. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection

7. CHECK FUNCTION OF THROTTLE BODY On-Vehicle Inspection

8. INSTALL NO. 1 AIR CLEANER INLET Installation

9. INSTALL V-BANK COVER Installation

10. INSTALL ENGINE ROOM SIDE COVER RH Installation

11. INSTALL COOL AIR INTAKE DUCT SEAL Installation

12. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.