Installation
AIR CONDITIONING: AIR CONDITIONING UNIT (for Rear Side): INSTALLATION
INSTALLATION
1. INSTALL REAR COOLING UNIT ASSEMBLY
(a) Install the cooling unit with the 4 bolts.
(b) Connect the clamps and connectors.
2. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the tube.
Compressor oil:
ND-OIL 11 or equivalent
(b) Install the 2 O-rings to the tube.
(c) Install the 2 tubes with the 2 bolts
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
3. INSTALL NO. 2 COOLER AIR DUCT
(a) Attach the 3 claws to install the duct.
4. INSTALL NO. 1 COOLER AIR DUCT
(a) Attach the 2 claws to install the duct.
5. INSTALL REAR NO. 4 AIR DUCT
(a) Attach the 4 claws to install the duct.
6. INSTALL REAR NO. 5 AIR DUCT
(a) Attach the 4 claws to install the duct.
7. INSTALL NO. 2 ROOF SIDE AIR DUCT LH
(a) Attach the 2 claws to install the duct.
(b) Install the clip.
8. INSTALL NO. 2 ROOF SIDE AIR DUCT RH
(a) Attach the 2 claws to install the duct.
(b) Install the clip.
9. INSTALL BATTERY COOLING BLOWER ASSEMBLY
(a) Install the blower with the 3 nuts.
(b) Connect the connector.
10. INSTALL NO. 2 HV BATTERY INTAKE DUCT
(a) Attach the 2 claws to install the duct.
11. INSTALL NO. 3 HV BATTERY INTAKE DUCT
(a) Attach the 2 claws to install the duct.
(b) Install the clip.
12. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH
13. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH Battery
14. INSTALL REAR FLOOR FINISH PLATE
15. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER
16. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY
17. INSTALL DECK TRIM SIDE BOARD RH
18. INSTALL ROPE HOOK ASSEMBLY
19. INSTALL ROPE HOOK
20. INSTALL BATTERY SERVICE HOLE COVER Hybrid Battery Service Switch
21. INSTALL NO. 1 COOLER COVER (w/ Rear Cooler)
(a) Attach the 2 clips to install the cover.
22. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
23. INSTALL ROOF SIDE GARNISH INNER LH
(a) Install the roof side garnish inner Installation.
24. INSTALL ROOF SIDE GARNISH INNER RH
(a) Install the roof side garnish inner Installation.
25. INSTALL REAR SEAT SIDE GARNISH LH
(a) Install the rear seat side garnish Installation.
26. INSTALL REAR SEAT SIDE GARNISH RH
(a) Install the rear seat side garnish Installation.
27. INSTALL REAR DOOR SCUFF PLATE LH
(a) Install the rear door scuff plate Installation.
28. INSTALL REAR DOOR SCUFF PLATE RH
(a) Install the rear door scuff plate Installation.
29. INSTALL COOLING BOX ASSEMBLY
(a) Install the cooling box with the 6 bolts.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
NOTE: Do not damage the packing.
(b) Connect the connector.
30. INSTALL REAR SEAT ASSEMBLY (for Power Seat)
(a) Install the rear seat assembly Installation.
31. INSTALL REAR SEAT ASSEMBLY (for Ottoman)
(a) Install the rear seat assembly Installation.
32. INSTALL REAR SEAT ASSEMBLY (for Fixed Seat Type)
(a) Install the rear seat assembly Installation.
33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
34. INSTALL BATTERY SERVICE HOLE COVER LH Battery
35. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY
36. ADD COMPRESSOR OIL Service and Repair
37. CHARGE REFRIGERANT
38. WARM UP ENGINE
39. CHECK FOR REFRIGERANT GAS LEAK Service and Repair
40. CHECK SRS WARNING LIGHT
(a) Check the SRS warning light Diagnosis System.