Installation

2UR-FSE ENGINE CONTROL SYSTEM: THROTTLE BODY: INSTALLATION

INSTALLATION

1. INSTALL THROTTLE BODY ASSEMBLY






(a) Install a new gasket to the intake manifold.
HINT: Align the protrusion of the gasket with the groove on the intake manifold.





(b) Connect the No. 4 water and No. 5 water by-pass hoses to the throttle body.
- Position the claws of the clamps as shown in the illustration.
- Install the clamps so that they are within the hose's paint marks.





(c) Install the throttle body with the 4 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
(d) Connect the throttle motor connector.
2. INSTALL INTAKE AIR CONNECTOR PIPE





(a) Align the protrusion of the intake air resonator with the cutout of the bracket and insert the protrusion.
(b) Install the intake air connector pipe with the 3 hose clamps.
for intake air connector pipe and throttle body - Torque: 4.8 Nm (49 kgf-cm, 42 in-lbf)
for intake air connector pipe and intake air resonator - Torque: 3.8 Nm (39 kgf-cm, 34 in-lbf)
HINT:
- Insert the protrusion of the intake air connector pipe into the hole of the hose clamp.
- The intake air connector pipe and throttle body clamp can be tightened within the range of 4.0 N*m (41 kgf*cm, 35 in.*lbf) to 5.5 N*m (56 kgf*cm, 49 in.*lbf), and the intake air connector pipe and intake air resonator clamp can be tightened within the range of 2.0 N*m (20 kgf*cm, 18 in.*lbf) to 5.5 N*m (56 kgf*cm, 49 in.*lbf).

(c) Attach the wire harness clamp.






(d) Connect the No. 1 and No. 2 ventilation hoses to the intake air connector pipe.
- Position the claws of the clamps as shown in the illustration.
- Install the clamps so that they are within the hose's paint marks.

3. INSTALL NO. 1 AIR CLEANER INLET Installation

4. ADD ENGINE COOLANT Service and Repair

5. INSPECT FOR COOLANT LEAK Testing and Inspection

6. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation

7. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

8. INSTALL NO. 1 ENGINE UNDER COVER Installation

9. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH Installation

10. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH Installation