P0AE2-773

L110 HYBRID VEHICLE CONTROL: HYBRID CONTROL SYSTEM: P0AE2-773: Hybrid Battery Precharge Contactor Circuit Stuck Closed

DTC P0AE2-773 - Hybrid Battery Precharge Contactor Circuit Stuck Closed

DESCRIPTION

The SMRs (System Main Relay) are the relays that connect or disconnect the high voltage power system in accordance with commands from the hybrid vehicle control ECU.
The SMR system is composed of three SMRs and one system main resistor. SMRB and SMRG are located on the HV relay assembly in the battery carrier under the HV battery. SMRP and the system main resistor are located in the hybrid vehicle converter (DC/DC converter) assembly in the battery carrier.
To connect to the high voltage power system, the vehicle will first turn on SMRP and SMRB to charge the vehicle through the system main resistor. Then, SMRP will be turned off after SMRG is turned on. To shut off the high voltage power system, SMRB and SMRG are turned off.
When there is an open in the AMD line or IGCT line, the following DTCs are output:

P0AE6-225 is output first because the time required for diagnosis is the shortest.

WIRING DIAGRAM

INSPECTION PROCEDURE
CAUTION:
- Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
- After disconnecting the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting, check the voltage at the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.
HINT: Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

PROCEDURE

1. CHECK HYBRID VEHICLE CONVERTER
CAUTION:
Be sure to wear insulated gloves.

(a) Turn the power switch off and remove the service plug grip L110 Hybrid Vehicle Control System.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Disconnect the 3 high voltage connectors of the hybrid vehicle converter from the HV relay assembly Components.

HINT: If the resistance is between 28.5 and 31.5 Ohms, it can be determined that system main relay P is stuck closed.

NG -- REPLACE HYBRID VEHICLE CONVERTER
OK -- Continue to next step.
2. CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR)

(a) Check the connections of the hybrid vehicle control ECU connectors.
Result:
The connectors are connected securely and there are no contact problems.
NG -- CONNECT SECURELY
OK -- Continue to next step.
3. CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONVERTER CONNECTOR)
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.

(b) Check the connections of the hybrid vehicle converter connectors.
Result:
The connectors are connected securely and there are no contact problems.
NG -- CONNECT SECURELY
OK -- REPLACE HYBRID VEHICLE CONVERTER