Operation CHARM: Car repair manuals for everyone.

Installation





2GR-FE CHARGING: GENERATOR: INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

(a) Install the bracket with the bolt.





Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(b) Install the wire harness clamp stay with the bolt.





Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

(c) Connect the wire harness clamp.





(d) Install the generator assembly to the cylinder block with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(e) Install the 2 bolts.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(f) Connect the generator connector to the generator assembly.





(g) Install the generator wire with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(h) Install the terminal cap.

(i) Connect the 2 wire harness clamps.

(j) Connect the magnetic clutch connector to the compressor and magnetic clutch.

2. INSTALL V-RIBBED BELT Installation

3. INSTALL RADIATOR ASSEMBLY Installation

4. INSTALL FAN SHROUD Installation

5. INSTALL RADIATOR SUPPORT UPPER Installation

6. CONNECT NO. 1 OIL COOLER OUTLET TUBE Installation

7. CONNECT NO. 1 OIL COOLER INLET TUBE Installation

8. CONNECT RADIATOR HOSE OUTLET Installation

9. CONNECT RADIATOR HOSE INLET Installation

10. CONNECT RADIATOR RESERVOIR TANK HOSE Installation

11. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

12. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly

13. INSTALL FRONT BUMPER ASSEMBLY Installation

14. INSTALL NO. 1 AIR CLEANER INLET Installation

15. INSTALL NO. 2 AIR CLEANER INLET Installation

16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

18. ADD ENGINE COOLANT Testing and Inspection

19. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection

20. INSTALL ENGINE UNDER COVER LH

21. INSTALL ENGINE UNDER COVER RH

22. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

23. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

24. INSTALL FRONT FENDER APRON SEAL RH

25. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

26. INSTALL ENGINE ROOM SIDE COVER LH Installation

27. INSTALL ENGINE ROOM SIDE COVER RH Installation

28. INSTALL COOL AIR INTAKE DUCT SEAL Installation

29. INSTALL FRONT WHEEL RH Installation

30. PERFORM INITIALIZATION

(a) Perform initialization procedure Repair Instruction - Initialization.

NOTICE:
Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.