Installation
2UR-FSE EXHAUST: EXHAUST MANIFOLD: INSTALLATION
HINT
When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.
1. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)
(a) Using SST, install the air fuel ratio sensor to the exhaust manifold LH.
SST : 09224-00010
without SST - Torque : 44 Nm (449 kgf-cm, 32 ft-lbf)
with SST - Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)
HINT
* Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
* Make sure SST and the torque wrench are connected in a straight line.
2. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)
(a) Using SST, install the air fuel ratio sensor to the exhaust manifold RH.
SST : 09224-00010
without SST - Torque : 44 Nm (449 kgf-cm, 32 ft-lbf)
with SST - Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)
HINT
* Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
* Make sure SST and the torque wrench are connected in a straight line.
3. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
(a) Place a new gasket on the cylinder head with the "B" mark facing the manifold side.
NOTICE:
Be careful of the installation direction.
(b) Temporarily install the exhaust manifold, and then uniformly tighten 8 new nuts in several steps, in the sequence shown in the illustration.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(c) Connect the air fuel ratio sensor connector.
HINT
Hook the wire harness to the bracket.
4. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
(a) Place a new gasket on the cylinder head with the "B" mark facing the manifold side.
NOTICE:
Be careful of the installation direction.
(b) Temporarily install the exhaust manifold, and then uniformly tighten 8 new nuts in several steps, in the sequence shown in the illustration.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(c) Connect the air fuel ratio sensor connector.
5. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH Installation
6. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH Installation
7. INSTALL FRONT ENGINE MOUNTING INSULATOR Installation
8. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
(a) Install the heat insulator with the 3 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
9. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
(a) Install the heat insulator with the 3 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
10. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE Installation
11. INSTALL FRONT FRAME ASSEMBLY Installation
12. INSTALL ENGINE AND TRANSMISSION
(a) Install the engine and transmission Installation.
13. INSTALL SERVICE PLUG GRIP
(a) Install the service plug grip Installation.
14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
15. INSTALL BATTERY SERVICE HOLE COVER LH Installation
16. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire) Installation
17. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation